Subaru Legacy (2005 year). Service manual — part 917
AB(diag)-105
AIRBAG SYSTEM (DIAGNOSTICS)
Diagnostic Chart with Trouble Code
AI: DTC 81 LAP SEAT BELT PRETENSIONER FAILURE
DIAGNOSIS:
• Lap seat belt pretensioner (RH) circuit is open, shorted or shorted to ground.
• Lap seat belt pretensioner is faulty.
• Lap seat belt pretensioner harness is faulty.
• Airbag control module is faulty.
CAUTION:
• Before diagnosing the airbag system, be sure to turn the ignition switch OFF, disconnect the
ground cable from battery, and wait more than 20 seconds before starting to work.
• When replacing the airbag module, seat belt pretensioner, roll connector, control module and sen-
sor, reconnect each part and check that the airbag warning light operates properly.
• When inspecting the airbag rear harness, disconnect the side airbag module connector, curtain
airbag module connector, seat belt pretensioner connector and lap seat belt pretensioner connector
for safety reasons.
WIRING DIAGRAM:
AB-01198
AB18
AB30
10
1
2
9
AIRBAG CONTROL
MODULE
LAP SEAT BELT
PRETENSIONER
AB18
7 8 9 10 11 12
13 14 15 16 17 18 19
5 6
20
1 2
3 4
AB30
1 2
AB(diag)-106
AIRBAG SYSTEM (DIAGNOSTICS)
Diagnostic Chart with Trouble Code
Step
Check
Yes
No
1
CHECK LAP SEAT BELT PRETENSIONER.
1) Turn the ignition switch OFF, disconnect the
battery ground cable, and wait more than 20
seconds.
2) Disconnect the connector (AB30) from lap
seat belt pretensioner (RH).
3) Connect the connector (1Q) in the test har-
ness Q to connector (AB30).
4) Connect the airbag resistor to connector
(2Q) in the test harness Q.
5) Connect the battery ground cable and turn
the ignition switch to ON.
Does the airbag warning light
illuminate for 6 seconds and go
off?
Replace the lap
seat belt preten-
sioner (RH). <Ref.
to SB-14, OUTER
SEAT BELT
ASSEMBLY,
REMOVAL, Front
Seat Belt.>
2
CHECK AIRBAG REAR HARNESS (SIDE
AIRBAG MODULE HARNESS RH).
1) Turn the ignition switch OFF, disconnect the
battery ground cable, and wait more than 20
seconds.
2) Disconnect the airbag resistor from test
harness.
3) Disconnect the connector (AB24) from side
airbag module (RH).
4) Disconnect the connector (AB26) from seat
belt pretensioner.
5) Disconnect the connector (AB18) from air-
bag control module.
6) Connect the connector (1U) in the test har-
ness U to connector (AB18).
7) Measure the resistance between connector
(5U) in the test harness U and connector (2Q)
in the test harness Q.
Connector & terminal
(5U) No. 7 — (2Q) No. 1:
(5U) No. 5 — (2Q) No. 2:
Is the resistance less than 10
Ω?
Replace the airbag
rear harness with
body harness.
3
CHECK AIRBAG REAR HARNESS.
Measure the resistance between connector
(5U) in the test harness U and chassis ground.
Connector & terminal
(3U) No. 7 — (5U) No. 5:
(5U) No. 7 — Chassis ground:
(5U) No. 5 — Chassis ground:
Is the resistance more than 1
M
Ω?
Replace the airbag
control module.
<Ref. to AB-22,
Airbag Control
Module.>
Replace the airbag
rear harness with
body harness.
AB(diag)-107
AIRBAG SYSTEM (DIAGNOSTICS)
Diagnostic Chart with Trouble Code
AJ:DTC 85 LAP SEAT BELT PRETENSIONER FAILURE
DIAGNOSIS:
• Lap seat belt pretensioner (RH) circuit is shorted to power supply.
• Lap seat belt pretensioner is faulty.
• Lap seat belt pretensioner harness is faulty.
• Airbag control module is faulty.
CAUTION:
• Before diagnosing the airbag system, be sure to turn the ignition switch OFF, disconnect the
ground cable from battery, and wait more than 20 seconds before starting to work.
• When replacing the airbag module, seat belt pretensioner, roll connector, control module and sen-
sor, reconnect each part and check that the airbag warning light operates properly.
• When inspecting the airbag rear harness, disconnect the side airbag module connector, curtain
airbag module connector, seat belt pretensioner connector and lap seat belt pretensioner connector
for safety reasons.
WIRING DIAGRAM:
AB-01198
AB18
AB30
10
1
2
9
AIRBAG CONTROL
MODULE
LAP SEAT BELT
PRETENSIONER
AB18
7 8 9 10 11 12
13 14 15 16 17 18 19
5 6
20
1 2
3 4
AB30
1 2
AB(diag)-108
AIRBAG SYSTEM (DIAGNOSTICS)
Diagnostic Chart with Trouble Code
Step
Check
Yes
No
1
CHECK LAP SEAT BELT PRETENSIONER.
1) Turn the ignition switch OFF, disconnect the
battery ground cable, and wait more than 20
seconds.
2) Disconnect the connector (AB30) from lap
seat belt pretensioner (RH).
3) Connect the connector (1Q) in the test har-
ness Q to connector (AB30).
4) Connect the airbag resistor to connector
(2Q) in the test harness Q.
5) Connect the battery ground cable and turn
the ignition switch to ON.
Does the airbag warning light
illuminate for 6 seconds and go
off?
Replace the lap
seat belt preten-
sioner (RH). <Ref.
to SB-14, OUTER
SEAT BELT
ASSEMBLY,
REMOVAL, Front
Seat Belt.>
2
CHECK AIRBAG REAR HARNESS (SIDE
AIRBAG MODULE HARNESS RH).
1) Turn the ignition switch OFF, disconnect the
battery ground cable, and wait more than 20
seconds.
2) Disconnect the airbag resistor from test
harness.
3) Disconnect the connector (AB24) from side
airbag module (RH).
4) Disconnect the connector (AB26) from seat
belt pretensioner.
5) Disconnect the connectors (AB17) and
(AB18) from airbag control module.
6) Connect the connector (1U) in the test har-
ness U to connector (AB18).
7) Connect the battery ground cable and turn
the ignition switch to ON.
8) Measure the voltage between connector
(5U) in the test harness U and chassis ground.
Connector & terminal
(5U) No. 7 (+) — Chassis ground (
−
):
(5U) No. 5 (+) — Chassis ground (
−
):
Is the voltage less than 1 V?
Replace the airbag
control module.
<Ref. to AB-22,
Airbag Control
Module.>
Replace the airbag
rear harness with
body harness.
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