Subaru Legacy (2005 year). Service manual — part 273
ME(H4DOTC)-35
MECHANICAL
Engine Assembly
6) Install the pitching stopper.
Tightening torque:
T1: 50 N
⋅
m (5.1 kgf-m, 36.9 ft-lb)
T2: 58 N
⋅
m (5.9 kgf-m, 43 ft-lb)
7) Remove the ST from converter case. (AT model)
NOTE:
Be careful not to drop the ST into the converter
case when removing ST.
ST
498277200
STOPPER SET
8) Install the starter. <Ref. to SC(H4SO 2.0)-6, IN-
STALLATION, Starter.>
9) Install the torque converter clutch to drive plate.
(AT model)
(1) Tighten the bolts which hold torque convert-
er clutch to drive plate.
(2) Tighten other bolts while rotating the crank-
shaft by using ST.
CAUTION:
Be careful not to drop bolts into the torque con-
verter clutch housing.
ST
499977400
CRANK PULLEY WRENCH
Tightening torque:
25 N
⋅
m (2.5 kgf-m, 18.4 ft-lb)
10) Install the linear motion mounting. <Ref. to
ME(H4DOTC)-38, INSTALLATION, Linear Motion
Mounting.>
11) Install the power steering pump on bracket.
(1) Install the power steering pump.
Tightening torque:
20.1 N
⋅
m (2.05 kgf-m, 14.8 ft-lb)
(2) Connect the power steering switch connec-
tor.
12) Lift-up the vehicle.
13) Tighten the nuts which hold lower side of the
transmission to engine.
Tightening torque:
50 N
⋅
m (5.1 kgf-m, 36.9 ft-lb)
LU-00224
T2
T1
ME-00044
ME-00037
ME-00035
ME-00040
ME(H4DOTC)-36
MECHANICAL
Engine Assembly
14) Tighten the nuts which install the front cushion
rubber onto crossmember.
Tightening torque:
85 N
⋅
m (8.7 kgf-m, 62.7 ft-lb)
NOTE:
Make sure the front cushion rubber mounting bolts
and locator are securely installed.
15) Install the center exhaust pipe.
<Ref. to EX(H4DOTC)-7, INSTALLATION, Center
Exhaust Pipe.>
16) Connect the oil flow control solenoid valve con-
nector and ground cable of exhaust side.
17) Lower the vehicle.
18) Connect the following hoses.
(1) Fuel delivery hose, return hose and evapo-
ration hose
(2) Heater inlet and outlet hoses
(3) Brake booster vacuum hose
(4) Pressure regulator hose
19) Connect the following connectors and termi-
nals.
(1) Engine ground terminals
(2) Engine harness connectors
(3) Generator connector and terminal
(4) A/C compressor connector
20) Install the air intake system.
(1) Install the intercooler. (DOHC turbo model)
<Ref. to IN(H4DOTC)-12, INSTALLATION, In-
tercooler.>
(2) Install the air cleaner element and air clean-
er case. <Ref. to IN(H4DOTC)-8, INSTALLA-
TION, Air Cleaner Case.>
21) Install the A/C pressure hoses.
NOTE:
Use a new O-ring.
Tightening torque:
25 N
⋅
m (2.5 kgf-m, 18.4 ft-lb)
22) Install the radiator. <Ref. to CO(H4DOTC)-20,
INSTALLATION, Radiator.>
23) Install the coolant filler tank. (DOHC turbo mod-
el) <Ref. to CO(H4DOTC)-31, INSTALLATION,
Coolant Filler Tank.>
24) Install the window washer tank.
25) Install the battery to vehicle, and install the bat-
tery ground terminal.
26) Fill with engine coolant. <Ref. to
CO(H4DOTC)-13, FILLING OF ENGINE COOL-
ANT, REPLACEMENT, Engine Coolant.>
27) Charge the A/C system with refrigerant. <Ref.
to AC-21, PROCEDURE, Refrigerant Charging
Procedure.>
28) Install the collector cover.
29) Remove the front hood stay, and close the front
hood.
30) Take off the vehicle from a lift.
C: INSPECTION
1) Check pipes and hoses are connected firmly.
2) Check the engine coolant and ATF are at speci-
fied levels.
LU-00223
ME-00805
ME-02092
ME-00803
ME(H4DOTC)-37
MECHANICAL
Engine Mounting
10.Engine Mounting
A: REMOVAL
1) Remove the engine assembly. <Ref. to
ME(H4DOTC)-31, REMOVAL, Engine Assembly.>
2) Remove the engine mounting from engine as-
sembly.
B: INSTALLATION
Install in the reverse order of removal.
Tightening torque:
Engine mounting
35 N
⋅
m (3.6 kgf-m, 25.8 ft-lb)
C: INSPECTION
Make sure that there are no cracks or other damag-
es.
ME(H4DOTC)-38
MECHANICAL
Linear Motion Mounting
11.Linear Motion Mounting
A: REMOVAL
1) Remove the collector cover.
2) Remove the air cleaner case.
3) Remove the linear motion mounting bracket.
4) Remove the speed nut (A), and remove the dy-
namic damper (B).
5) Remove the linear motion mounting.
B: INSTALLATION
Install in the reverse order of removal.
Tightening torque:
33 N
⋅
m (3.4 kgf-m, 24.3 ft-lb)
Tightening torque:
30 N
⋅
m (3.1 kgf-m, 22.1 ft-lb)
ME-00852
ME-02093
(A)
(B)
ME-02562
ME-02562
ME-00852
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