Subaru Legacy IV (2008 year). Service manual — part 866
DI-13
General Description
DIFFERENTIALS
4. REAR DIFFERENTIAL (VA2-TYPE)
(1)
Hypoid driven gear and drive
pinion set
(11)
Companion flange
(22)
Oil filler plug
(12)
Self-locking nut
(23)
Oil drain plug
(2)
Pinion height adjusting washer
(13)
Lock plate
(24)
Rear cover
(3)
Rear bearing
(14)
Side bearing
(25)
Gasket
(4)
Bearing preload adjusting spacer
(15)
O-ring
(5)
Bearing preload adjusting washer
(16)
Side retainer
Tightening torque:N·m (kgf-m, ft-lb)
(6)
Differential carrier
(17)
Side oil seal
T1: 25 (2.5, 18.4)
(7)
Front bearing
(18)
Differential case ASSY
T2: 34 (3.5, 25.1)
(8)
Spacer
(19)
Air breather cap
T3: 50 (5.1, 36.9)
(9)
Pilot bearing
(20)
Stud bolt
T4: 62 (6.3, 45.7)
(10)
Front oil seal
(21)
Gasket
T5: 191 (19.5, 140.9)
DI-00559
T4
T3
(14)
(5)
(4)
(1)
(24)
(20)
(18)
(19)
(25)
(16)
(3)
(2)
(17)
(15)
(21)
(21)
(22)
(23)
T1
T1
T5
(13)
(16)
(17)
(12)
(11)
(10)
(9)
(8)
(7)
(14)
(15)
(13)
T2
(6)
DI-14
General Description
DIFFERENTIALS
5. REAR DIFFERENTIAL MOUNTING SYSTEM
(1)
Rear differential front member
(4)
Sub frame
Tightening torque:N·m (kgf-m, ft-lb)
(2)
Rear differential member plate
(5)
Self-locking nut
T1: 50 (5.1, 36.9)
(3)
Rear differential ASSY
T2: 70 (7.1, 51.6)
T3: 110 (11.2, 81.1)
DI-00350
(4)
T2
T3
T1
(3)
(2)
(1)
(5)
(5)
(5)
DI-15
General Description
DIFFERENTIALS
C: CAUTION
• Wear appropriate work clothing, including a cap,
protective goggles and protective shoes when per-
forming any work.
• Remove contamination including dirt and corro-
sion before removal, installation or disassembly.
• Keep the disassembled parts in order and pro-
tect them from dust and dirt.
• Before removal, installation or disassembly, be
sure to clarify the failure. Avoid unnecessary re-
moval, installation, disassembly and replacement.
• Vehicle components are extremely hot after driv-
ing. Be wary of receiving burns from heated parts.
• Use SUBARU genuine gear oil, grease or the
equivalent. Do not mix gear oil, grease, etc. of dif-
ferent grades or manufacturers.
• Be sure to tighten fasteners including bolts and
nuts to the specified torque.
• Place shop jacks or rigid racks at the specified
points.
• Apply gear oil onto sliding or revolving surfaces
before installation.
• Before installing the O-ring or snap ring, apply a
sufficient amount of gear oil to avoid damage and
deformation.
• Before securing a part on a vise, place cushion-
ing material such as wood blocks, aluminum plate,
or cloth between the part and the vise.
• Avoid damaging the mating surface of the case.
DI-16
General Description
DIFFERENTIALS
D: PREPARATION TOOL
1. SPECIAL TOOL
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
REMARKS
398477701
HANDLE
Used for installing the front and rear bearing
cones.
398477702
DRIFT
• Used for press-fitting the bearing cone of dif-
ferential carrier (front).
• For T-type
398217700
ATTACHMENT SET
Stand for rear differential carrier disassembly
and assembly.
498447120
INSTALLER
Used for installing the front oil seal.
ST-398477701
ST-398477702
ST-398217700
ST-498447120
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