Subaru Legacy IV (2008 year). Service manual — part 803
6MT-25
General Description
MANUAL TRANSMISSION AND DIFFERENTIAL
18663AA000
SOCKET
Used for removing and installing the transfer
bearing holder.
18853AA000
HEIGHT GAUGE
Used for selecting the shift rod.
18760AA000
CLAW
• Used for removing the front side retainer bear-
ing outer race.
• Used together with PULLER ASSY
(398527700).
18675AA000
DIFFERENTIAL
SIDE OIL SEAL
INSTALLER
Used for installing the differential side retainer oil
seal.
28399SA010
OIL SEAL
PROTECTOR
Used for protecting oil seal when installing front
drive shaft.
ILLUSTRATION
TOOL NUMBER
TOOL NAME
REMARKS
ST18663AA000
ST18853AA000
ST18760AA000
ST18675AA000
ST28399SA010
6MT-26
General Description
MANUAL TRANSMISSION AND DIFFERENTIAL
2. GENERAL TOOL
18657AA020
OIL SEAL
INSTALLER
Used for installing the oil seal.
18270KA020
SOCKET (E20)
Used for removing and installing the hypoid
driven gear.
TOOL NAME
REMARKS
Circuit tester
Used for measuring resistance, voltage and current.
TORX
®
bit T70
Used for removing and installing transmission gear oil drain plug.
Depth gauge
Used for measuring the transmission end play.
ILLUSTRATION
TOOL NUMBER
TOOL NAME
REMARKS
ST18657AA020
ST18270KA020
6MT-27
Transmission Gear Oil
MANUAL TRANSMISSION AND DIFFERENTIAL
2. Transmission Gear Oil
A: INSPECTION
1) Park the vehicle on a level surface.
2) Turn the ignition switch to OFF, and wait until the
engine cools.
3) Remove the oil level gauge and wipe it clean.
4) Reinsert the level gauge all the way. Be sure that
the level gauge is correctly inserted in the proper
direction.
5) Pull out the oil level gauge again, and check the
oil level. If it is at the lower level or less, add oil
through the oil level gauge hole to bring the level up
to the upper level.
B: REPLACEMENT
1) Pull out the oil level gauge.
2) Lift up the vehicle.
3) Drain transmission gear oil completely.
CAUTION:
• Immediately after the engine has been run-
ning, the transmission gear oil is hot. Be careful
not to burn yourself.
• Be careful not to spill the transmission gear
oil on exhaust pipe to prevent it from emitting
smoke or causing fires. If transmission gear oil
is spilled on the exhaust pipe, wipe it off com-
pletely.
NOTE:
• Tighten the drain plug of the transmission gear
oil after draining the transmission gear oil.
• Be sure to use a new gasket.
• Use TORX
®
bit T70 to remove and install the
drain plug on clutch housing side.
Tightening torque:
Oil pan side
50 N·m (5.1 kgf-m, 36.9 ft-lb)
Clutch housing side
70 N·m (7.1 kgf-m, 51.6 ft-lb)
4) Lower the vehicle.
5) Pour transmission gear oil through the gauge
hole.
Recommended gear oil
GL-5 (75W-909) or equivalent
Transmission gear oil capacity
4.1
2
(4.3 US qt, 3.6 Imp qt)
6) Check the level of the transmission gear oil.
NOTE:
Keep the transmission gear oil level to be between
the range marked on the level gauge.
(A) Oil level gauge
(B) Upper level
(C) Lower level
MT-00449
(A)
(A)
(B)
(C)
(A) Drain plug (Oil pan side)
(B) Drain plug (clutch housing side)
MT-01549
(A)
(B)
6MT-28
Oil Seal
MANUAL TRANSMISSION AND DIFFERENTIAL
3. Oil Seal
A: INSPECTION
Inspect for oil leakage from the oil seal. If there is
any deformation, hardening, wear or other malfunc-
tions of the oil seal, perform the following:
• Replace the oil seal.
• Inspect the propeller shaft.
B: REPLACEMENT
1) Clean the transmission exterior.
2) Drain transmission gear oil completely. <Ref. to
6MT-27, REPLACEMENT, Transmission Gear
Oil.>
3) Remove the rear exhaust pipe and muffler.
<Ref. to EX(H4DOTC)-12, REMOVAL, Rear Ex-
haust Pipe.> <Ref. to EX(H4DOTC)-14, REMOV-
AL, Muffler.>
4) Remove the heat shield cover. (If equipped)
5) Remove the propeller shaft. <Ref. to DS-10, RE-
MOVAL, Propeller Shaft.>
6) Remove the oil seal using ST.
ST
398527700
PULLER ASSY
7) Using the ST, install the oil seal.
ST
498057300
INSTALLER
8) Install the propeller shaft. <Ref. to DS-11, IN-
STALLATION, Propeller Shaft.>
9) Install the heat shield cover. (If equipped)
10) Install the rear exhaust pipe and muffler. <Ref.
to EX(H4DOTC)-13, INSTALLATION, Rear Ex-
haust Pipe.> <Ref. to EX(H4DOTC)-14, INSTAL-
LATION, Muffler.>
11) Pour in the transmission gear oil and check the
oil level. <Ref. to 6MT-27, REPLACEMENT, Trans-
mission Gear Oil.>
(A) Oil seal
MT-00451
(A)
ST
MT-00099
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