Subaru Legacy IV (2008 year). Service manual — part 11
RM-6
Recommended Materials
RECOMMENDED MATERIALS
9. SEAL MATERIAL
Use the seal material shown in the table below, or equivalent.
Seal material
Application point
Recommended materials
Item number
Alternative
Seal material
• MT transmission case
• Converter case
THREE BOND 1215
004403007
DOW CORNING No. 7038
• Cylinder block
• Camshaft cap
• Cylinder head plug
(Turbo model)
• Oil pump (Except for
3.0 L model)
• Cylinder head plug
(Turbo model)
• Rocker cover (3.0 L
model and turbo model)
• Engine oil pan (Pan
upper) (3.0 L model)
• Block (Pan upper) (3.0
L model)
• Back cover (Front
cover, block, head, pan
upper) (3.0 L model)
• Engine oil pan (Except
for 3.0 L model)
• Separator cover
(Except for 3.0 L model)
THREE BOND 1217G
K0877Y0100
—
Transmission oil pan (AT
model)
THREE BOND 1217B
K0877YA020
—
Rear differential (Side
retainer bolt)
THREE BOND 1110B
K0879Y0020
—
Seal material
• Rear differential
• Engine oil pressure
switch
• Connector (Oil hose)
(Turbo model)
• Connector (Heater
hose) (3.0 L model)
• Cylinder head (Nipple)
(3.0 L model)
• Camshaft bowl-shape
plug (3.0 L model)
THREE BOND 1324
004403042
—
• Rear differential
• Service hole plug
(Except for 3.0 L model)
THREE BOND 1105
004403010
DOW CORNING No. 7038
• Steering adjusting
screw
• PCV Valve
THREE BOND 1141
004403006
—
• Door (Front sealing
cover)
• Door (Rear sealing
cover)
3M Butyl Rubber 8626
—
—
PI-2
Pre-delivery Inspection
PRE-DELIVERY INSPECTION
1. Pre-delivery Inspection
A: GENERAL DESCRIPTION
The purposes of the pre-delivery inspection (PDI) are as follows.
• Remove the additional parts used for ensuring the vehicle quality during transportation and restore the ve-
hicle to its normal condition.
• Check the vehicle before delivery is in normal condition.
• Check the vehicle or parts for any damage occurred during transportation or storage.
• Check the vehicle after repair is in normal condition.
• Make sure to provide a complete vehicle to customer.
For above reasons, all SUBARU dealers (dealerships) must carry out the PDIs before delivery of vehicle.
Refer to this manual unless otherwise specified.
PI-3
Pre-delivery Inspection
PRE-DELIVERY INSPECTION
B: PRE-DELIVERY INSPECTION (PDI) PROCEDURE
STATIC CHECKS JUST AFTER VEHICLE RECEIPT
Procedure
Check point
1. Appearance check
1. If the vehicle is covered with protective coating, visually check the vehicle
body for damage and dents. If the protective coating has been removed, visually
check the body painted area for damage or stains in detail.
2. Visually check the glass and light lenses for any damage, cracks or exces-
sive gaps between body sheet metal.
3. Visually check the plated parts for any damage.
2. Tire check
1. Check the tires for damage, defective, and dents on wheels.
2. Check the tire air pressure.
3. Fuse installation
If the vehicle is about to be delivered to customer, attach a back-up fuse.
4. Lock/unlock and open/close operation
checks of doors
1. Using the key, check the trunk lid can be locked or unlocked normally.
2. Open and close all doors to check that there are no defective.
3. Operate the power door lock switch to check that the door (rear gate) is
locked and unlocked normally.
5. Child safety lock system
Check the child safety lock system operates normally.
6. Open/close operations checks of trunk lid
1. Operate the trunk lock release lever to check that the trunk lid opens nor-
mally.
2. Check that main and sub keys can lock/unlock the release lever, and that
valet key can not lock/unlock the release lever.
3. Open and close the trunk lid to see that there are no abnormal conditions.
7. Operation check of trunk lid release lever
Operate the trunk lid release lever to check that the trunk lock is unlocked nor-
mally.
8. Rear gate lock/unlock and open/close
1. Check if the rear gate can be unlocked normally through the emergency hole.
2. Open and close the rear gate to see that there are no abnormal conditions.
9. Fuel lid opener lock release lever
Operate the fuel lid opener to check that the fuel filler lid can be unlocked nor-
mally.
10. Accessory check
Check that the following accessories are provided.
• Owner’s manual
• Warranty booklet
• Maintenance note
• Spare key
• Jack
• Tool set
• Spare tire
11. Front hood lock release system
Operate the front hood lock release lever to check that the front hood is
unlocked normally.
12. Battery
Check the battery terminals for any abnormal conditions such as rust and trace
of battery fluid leaks.
13. Brake fluid
Check that the fluid level is normal.
14. Engine oil
Check that the oil level is normal.
15. Transmission gear oil
Check that the transmission gear oil level is normal.
16. AT front differential gear oil
Check that the AT front differential oil level is normal.
17. Engine coolant
Check that the engine coolant level is normal.
18. Clutch fluid
Check that the clutch fluid level is normal.
19. Window washer fluid
Check that the window washer fluid level is normal.
20. Front hood latch
Check that the hood is closed and latched securely.
21. Keyless entry system
Check that the keyless entry system operates normally.
22. Alarm system (Anti-theft alarm)
Check that the alarm system (anti-theft alarm) operates normally.
23. Seat
1. Check the seat surfaces for stains or dirt.
2. Check the seat installation conditions and functionality.
3. Check that the occupant detection system for passenger’s seat operates nor-
mally.
24. Seat belt
1. Check the seat belt installation conditions and functionality.
2. Check that the seat belt warning system operates normally.
PI-4
Pre-delivery Inspection
PRE-DELIVERY INSPECTION
CHECKS WITH THE ENGINE RUNNING
DYNAMIC TEST WITH THE VEHICLE RUNNING
CHECKS AFTER DYNAMIC TEST
Procedure
Check point
25. Delivery (test) mode connector
Turn the ignition switch to ON and check that the malfunction indicator light
starts blinking.
26. Immobilizer system
1. Check that the engine starts with all keys that are equipped on vehicle.
2. 60 seconds after turning ignition switch from ON to ACC or OFF, or immedi-
ately after removing the key, check that the security indicator light blinking.
27. Starting condition
Start the engine and check that the engine starts smoothly.
28. Exhaust system
Check that the exhaust noise is normal and no leaks are found.
29. Indicator and warning lights
Check that all indicator lights and warning lights operate normally.
30. Heater & ventilation
Check that the heater & ventilation system operates normally.
31. Air conditioner
Check that the air conditioner operates normally.
32. Clock
Check that the clock operates normally.
33. Audio
Check the radio and CD player for normal operation.
34. Navigation system
1. Check all display functions for normal operation.
2. Check the map disc (DVD) are provided on vehicle.
3. Check that the navigation system operates normally.
35. Front accessory power supply socket
Check that the front accessory power supply socket operates normally.
36. Lighting system
Check that the lighting system operates normally.
37. Wiper deicer
Check that the wiper deicer operates normally.
38. Illumination control
Check that the illumination control operates normally.
39. Window washer
Check that the window washer system operates normally.
40. Wiper
Check that the wiper system operates normally.
41. Power window
Check the power window for normal operations.
42. Sunroof
Check that the sunroof operates normally.
43. Door mirror
Check that the remote control mirror operates normally.
Procedure
Check point
44. Brake test
Check the foot brake for normal operations.
45. Parking brake
Check the parking brake for normal operations.
46. AT shift control
Check that the AT shift patterns are correct.
47. Cruise control
Check that the cruise control system operates normally.
Procedure
Check point
48. ATF level
Check that the ATF level is correct.
49. Power steering fluid level
Check that the power steering fluid level is normal.
50. Fluid leakage
Check for fluid/oil leaks.
51. Water leak test
Spray the vehicle with water and check for water leaks.
52. Appearance check 2
1. Remove the protective coating (if equipped).
2. Check the body paints for damage and stain.
3. Check the plated parts for damage and rust.
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