Subaru Legacy IV (2008 year). Service manual — part 777
5MT-4
General Description
MANUAL TRANSMISSION AND DIFFERENTIAL
6. SHIFTER FORK AND ROD
Select a suitable shifter fork so that both the cou-
pling sleeve and reverse driven gear are positioned
in the center of their synchromesh mechanisms.
Rod end clearance:
A: 3rd-4th — 5th
0.5 — 1.3 mm (0.020 — 0.051 in)
B: 1st-2nd — 3rd-4th
0.4 — 1.4 mm (0.016 — 0.055 in)
7. TRANSFER CASE
Neutral position adjustment
Reverse check plate adjustment
1st-2nd shifter fork
Part number
Mark
Remarks
32804AA060
1
Approaches 1st gear
by 0.2 mm (0.008 in).
32804AA070
No mark
Standard
32804AA080
3
Approaches 2nd gear
by 0.2 mm (0.008 in).
3rd-4th shifter fork
Part number
Mark
Remarks
32810AA061
1
Approaches 4th gear
by 0.2 mm (0.008 in).
32810AA071
No mark
Standard
32810AA101
3
Approaches 3rd gear
by 0.2 mm (0.008 in).
5th shifter fork
Part number
Mark
Remarks
32812AA201
7
Approaches 5th gear
by 0.2 mm (0.008 in).
32812AA211
No mark
Standard
32812AA221
9
Moves away from 5th
gear by 0.2 mm (0.008
in).
Adjusting shim
Part number
Thickness mm (in)
32190AA000
0.15 (0.0059)
32190AA010
0.30 (0.0118)
Reverse accent shaft
Part number
Mark
Remarks
32188AA130
S
Neutral position is
closer to 1st.
32188AA140
T
Standard
32188AA150
U
Neutral position is
closer to reverse gear.
Reverse check plate
Part number
Mark
Angle
T
Remarks
32189AA001
0
28°
Arm stops closer to
5th gear.
32189AA011
1
31°
Arm stops closer to
5th gear.
33189AA021
2
34°
Arm stops in the cen-
ter.
32189AA031
3
37°
Arm stops closer to
reverse gear.
32189AA041
4
40°
Arm stops closer to
reverse gear.
5MT-5
General Description
MANUAL TRANSMISSION AND DIFFERENTIAL
8. EXTENSION ASSEMBLY
Preload of the taper roller bearing (amount of
standard protrusion):
0.15 — 0.25 mm (0.006 — 0.010 in)
NOTE:
Be sure that the amount of preload is within the
standard value.
Thrust washer to center differential side clear-
ance:
0.15 — 0.35 mm (0.0059 — 0.0138 in)
9. FRONT DIFFERENTIAL
Bevel gear to pinion backlash:
0.13 — 0.18 mm (0.0051 — 0.0071 in)
10.TRANSFER DRIVE GEAR
Snap ring (Outer-30) to ball bearing clearance:
0.01 — 0.15 mm (0.0004 — 0.0059 in)
Thrust washer (50 × 61 × t)
Part number
Thickness mm (in)
803050060
0.50 (0.0197)
803050061
0.55 (0.0217)
803050062
0.60 (0.0236)
803050063
0.65 (0.0256)
803050064
0.70 (0.0276)
803050065
0.75 (0.0295)
803050066
0.80 (0.0315)
803050067
0.85 (0.0335)
803050068
0.90 (0.0354)
803050069
0.95 (0.0374)
803050070
1.00 (0.0394)
803050071
1.05 (0.0413)
803050072
1.10 (0.0433)
803050073
1.15 (0.0453)
803050074
1.20 (0.0472)
803050075
1.25 (0.0492)
803050076
1.30 (0.0512)
803050077
1.35 (0.0531)
803050078
1.40 (0.0551)
803050079
1.45 (0.0571)
Thrust washer
Part number
Thickness mm (in)
803036050
0.9 (0.035)
803036054
1.0 (0.039)
803036051
1.1 (0.043)
803036055
1.2 (0.047)
803036052
1.3 (0.051)
803036056
1.4 (0.055)
803036053
1.5 (0.059)
803036057
1.6 (0.063)
803036058
1.7 (0.067)
803036080
1.8 (0.071)
803036081
1.9 (0.075)
Washer (38.1 × 50 × t)
Part number
Thickness
mm (in)
Part number
Thickness
mm (in)
803038021
0.925 —
0.950
(0.0364 —
0.0374)
803038023
1.025 —
1.050
(0.0404 —
0.0413)
803038022
0.975 —
1.000
(0.0384 —
0.0394)
—
—
Snap ring (Outer-30)
Part number
Thickness mm (in)
805030041
1.53 (0.0602)
805030042
1.65 (0.0650)
805030043
1.77 (0.0697)
5MT-6
General Description
MANUAL TRANSMISSION AND DIFFERENTIAL
B: COMPONENT
1. TRANSMISSION CASE
(1)
Transmission case assembly
(6)
Clamp
Tightening torque:N·m (kgf-m, ft-lb)
(2)
Gasket
(7)
Pitching stopper bracket
T1: 44 (4.5, 32.5) (Aluminum gasket)
(3)
Drain plug
(8)
Oil level gauge (Non-turbo model)
70 (7.1, 51.6) (Copper gasket)
(4)
Harness bracket (Non-turbo
model)
(9)
Oil level gauge (Turbo model)
T2: 60 (6.1, 44.3)
(10)
Gasket
(5)
Harness bracket (Turbo model)
(11)
Plug
MT-01403
T1
(3)
(1)
(2)
(4)
(5)
(9)
(8)
(7)
(6)
(11)
(10)
T2
5MT-7
General Description
MANUAL TRANSMISSION AND DIFFERENTIAL
Transmission case tightening torque
Bolt No.
Bolt size
mm
Tightening torque: N·m (kgf-m, ft-lb)
(5) — (15)
8
25 (2.5, 18.4)
(1) — (4)
(16), (17)
10
39 (4.0, 28.8)
MT-00003
(9)
(5)
(7)
(16)
(17)
(3)
(4)
(11)
(1)
(2)
(6)
(8)
(10)
(12)
(14)
(13)
(15)
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