Subaru Legacy IV (2008 year). Service manual — part 833
CL-18
Release Bearing and Lever
CLUTCH SYSTEM
4. Release Bearing and Lever
A: REMOVAL
1. 5MT MODEL
1) Remove the transmission assembly from vehicle
body.
<Ref. to 5MT-24, REMOVAL, Manual Transmis-
sion Assembly.>
2) Remove the two clips from the release lever and
remove the release bearing. (Non-turbo model)
CAUTION:
Be careful not to deform the clips.
3) Remove the release bearing from the clutch re-
lease lever. (Turbo model)
4) Remove the dust cover.
5) Remove the lever spring from the pivot with a
screwdriver by accessing it through the clutch
housing release lever hole. Then remove the re-
lease lever.
2. 6MT MODEL
1) Remove the transmission assembly from vehicle
body. <Ref. to 6MT-32, REMOVAL, Manual Trans-
mission Assembly.>
2) Remove the release lever from the transmission.
3) Install the release bearing to the engine side.
4) Using a flat tip screwdriver, remove the release
bearing from the clutch cover.
(A) Release lever
(B) Dust cover
(A) Release lever
(B) Screwdriver
CL-00023
( A )
( B )
CL-00024
( B )
( A )
(A) Release bearing
CL-00025
( A )
CL-19
Release Bearing and Lever
CLUTCH SYSTEM
B: INSTALLATION
1. 5MT MODEL
NOTE:
Apply the specified grease to lubricate the following
points before installation.
• Contact surface of lever and pivot
• Contact surface of lever and bearing
• Transmission main shaft spline (Use grease con-
taining molybdenum disulfide.)
1) While pushing the release lever to the pivot and
twisting it to both sides, fit the lever spring onto the
raised portion of the pivot.
NOTE:
• Apply grease (KOPR-KOTE: Part No.
003603001) to the contact point of the release lever
and operating cylinder.
• Observing from the main case hole, check that
the lever spring is installed securely.
2) Install the release bearing and fasten it with two
clips. (Non-turbo model)
3) Install the release bearing. (Turbo model)
4) Install the dust cover.
5) Check the bearing for smooth movement by op-
erating the release lever.
6) Install the transmission assembly. <Ref. to 5MT-
27, INSTALLATION, Manual Transmission Assem-
bly.>
2. 6MT MODEL
1) Attach the release bearing to the transmission.
2) Insert the release lever into the release bearing
tab.
3) Apply grease to splines.
Grease:
NICHIMOLY N-130
(A) Release lever
(A) Release lever
(B) Dust cover
CL-00026
( A )
CL-00023
( A )
( B )
(A) Release lever
(B) Release bearing
(A) Spline
ME-00052
(A)
(B)
CL-00341
(A)
CL-20
Release Bearing and Lever
CLUTCH SYSTEM
4) Insert the release shaft into the release lever.
NOTE:
Make sure the cut portion of the release shaft
comes into contact with the spring pin.
5) Tighten the plugs.
Tightening torque:
48 N·m (4.9 kgf-m, 35.4 ft-lb)
6) Check the release bearing and release lever for
smooth movement by operating the release lever.
7) Install the transmission assembly. <Ref. to 6MT-
34, INSTALLATION, Manual Transmission Assem-
bly.>
C: INSPECTION
1. RELEASE BEARING
NOTE:
Since this bearing is grease-sealed and is a non-lu-
brication type, do not wash with gasoline or any
other solvent when servicing the clutch.
1) Check the bearing for smooth movement by ap-
plying force to the bearing in the radial direction.
Radial direction stroke:
1.6 mm (0.063 in)
• 5MT model
• 6MT model
(A) Release lever
(B) Release shaft
(C) Spring pin
CL-00030
( A )
( B )
( C )
CL-00031
(A) Bearing case
(A) Bearing case
CL-00032
(A)
(A)
CL-00527
CL-21
Release Bearing and Lever
CLUTCH SYSTEM
2) While applying force to the bearing in the rota-
tional direction, check the bearing for smooth rota-
tion.
• 5MT model
• 6MT model
3) Check for wear and damage at the bearing case
surface in contact with the lever.
2. RELEASE LEVER
• 5MT model
Check the pivot portion of the lever and the contact
area with the release bearing case for wear.
• 6MT model
Check the release shaft of the lever and the con-
tact area with the release bearing case for wear.
(A) Bearing case
(A) Bearing case
CL-00160
(A)
(A)
CL-00581
(A) Clutch release lever
(B) Pivot
(C) Clutch release bearing
(A) Release lever
(B) Release shaft
(C) Release bearing
CL-00034
(A)
(B)
(C)
CL-00645
(A)
(B)
(C)
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