Subaru Legacy III (2000-2003 year). Service manual — part 621
MT-52
MANUAL TRANSMISSION AND DIFFERENTIAL
TRANSFER DRIVE GEAR
E: INSPECTION
1) Bearings
Replace bearings in the following cases:
• Broken or rusty bearings
• Worn or damaged
• Bearings that fail to turn smoothly or make ab-
normal noise when turned after gear oil lubrication.
2) Drive gear
Replace drive gear in the following cases:
• If their tooth surfaces and shaft are excessively
broken or damaged.
3) Measure clearance between snap ring and inner
race of ball bearing with a thickness gauge.
Clearance:
0.01 — 0.15 mm (0.0004 — 0.0059 in)
If the measurement is not within the specification,
select suitable snap ring.
Snap ring
Part No.
Thickness mm (in)
805030041
1.53 (0.0602)
805030042
1.65 (0.0650)
805030043
1.77 (0.697)
MT-00138
MT-53
MANUAL TRANSMISSION AND DIFFERENTIAL
TRANSFER DRIVEN GEAR
11.Transfer Driven Gear
A: REMOVAL
1) Remove the manual transmission assembly
from vehicle. <Ref. to MT-32, REMOVAL, Manual
Transmission Assembly.>
2) Remove back-up light switch and neutral posi-
tion switch. <Ref. to MT-42, REMOVAL, Switches
and Harness.>
3) Remove transfer case with extension case as-
sembly. <Ref. to MT-47, REMOVAL, Transfer
Case and Extension Case Assembly.>
4) Remove extension case assembly.
5) Remove transfer driven gear.
6) Remove bearing outer race from extension case
and transfer case.
B: INSTALLATION
1) Install bearing outer race to extension case and
transfer case.
2) Install transfer driven gear.
3) Install transfer case and extension case assem-
bly. <Ref. to MT-47, INSTALLATION, Transfer
Case and Extension Case Assembly.>
4) Install back-up light switch and neutral position
switch. <Ref. to MT-43, INSTALLATION, Switches
and Harness.>
5) Install the manual transmission assembly to ve-
hicle. <Ref. to MT-35, INSTALLATION, Manual
Transmission Assembly.>
(A) Bearing outer race (transfer case)
(B) Bearing outer race (extension case)
MT-00118
MT-00140
( A )
( B )
(A) Bearing outer race
(B) Bearing outer race
(C) Transfer case
(D) Extension case
(C)
(A)
(D)
(B)
MT-00141
MT-00118
MT-54
MANUAL TRANSMISSION AND DIFFERENTIAL
TRANSFER DRIVEN GEAR
C: DISASSEMBLY
1) Using ST, remove roller bearing (extension case
side).
ST
498077000
REMOVER
2) Using ST1 and ST2, remove roller bearing
(transfer case side).
ST1
498077000
REMOVER
ST2
899864100
REMOVER
D: ASSEMBLY
1) Using ST, install roller bearing (extension case
side).
ST1
398177700
INSTALLER
ST2
899864100
REMOVER
NOTE:
Do not apply pressure in excess of 10 kN (1 ton, 1.1
US ton, 1.0 Imp ton)
2) Using ST, install roller bearing (transfer case
side).
ST
499757002
INSTALLER
NOTE:
Do not apply pressure in excess of 10 kN (1 ton, 1.1
US ton, 1.0 Imp ton)
E: INSPECTION
1) Bearings
Replace bearings in the following cases:
• Broken or rusty bearings
• Worn or damaged
• Bearings that fail to turn smoothly or make ab-
normal noise when turned after gear oil lubrication.
2) Driven gear
Replace drive gear in the following cases:
• If their tooth surfaces and shaft are excessively
broken or damaged.
(A) Roller bearing
(A) Roller bearing
MT-00143
( A )
ST
MT-00144
( A )
ST2
ST1
(A) Roller bearing
(A) Roller bearing
MT-00145
( A )
ST1
ST2
MT-00146
( A )
ST
MT-55
MANUAL TRANSMISSION AND DIFFERENTIAL
CENTER DIFFERENTIAL
12.Center Differential
A: REMOVAL
1) Remove the manual transmission assembly
from vehicle. <Ref. to MT-32, REMOVAL, Manual
Transmission Assembly.>
2) Remove the transfer case with extension case
assembly. <Ref. to MT-47, REMOVAL, Transfer
Case and Extension Case Assembly.>
3) Remove the extension case assembly. <Ref. to
MT-47, REMOVAL, Transfer Case and Extension
Case Assembly.>
4) Remove the transfer driven gear. <Ref. to MT-
53, REMOVAL, Transfer Driven Gear.>
5) Remove the center differential.
B: INSTALLATION
1) Install the center differential into transfer case.
2) Install the transfer driven gear. <Ref. to MT-53,
INSTALLATION, Transfer Driven Gear.>
3) Install the extension case assembly. <Ref. to
MT-47, INSTALLATION, Transfer Case and Exten-
sion Case Assembly.>
4) Install the transfer case with extension case as-
sembly. <Ref. to MT-47, REMOVAL, Transfer
Case and Extension Case Assembly.>
5) Install the back-up light switch and neutral posi-
tion switch. <Ref. to MT-42, REMOVAL, Switches
and Harness.>
6) Install the manual transmission assembly to ve-
hicle. <Ref. to MT-35, INSTALLATION, Manual
Transmission Assembly.>
C: DISASSEMBLY
1) Remove ball bearing using ST.
NOTE:
Do not reuse ball bearing.
ST
498077300
CENTER DIFFERENTIAL
BEARING REMOVER
2) Do not disassemble center differential because it
is a non-disassemble part.
D: ASSEMBLY
Install new ball bearing to center differential assem-
bly.
NOTE:
Do not apply pressure in excess of 10 kN (1 ton, 1.1
US ton, 1.0 Imp ton).
E: INSPECTION
1) Bearings
Replace bearings in the following cases:
• Broken or rusty bearings
• Worn or damaged
• Bearings that fail to turn smoothly or make ab-
normal noise when turned after gear oil lubrication.
• Bearings having other defects
2) Center differential
Replace center differential assembly in the follow-
ing case:
• Worn or damaged
MT-00147
ST
(A) Ball bearing
MT-00148
( A )
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст