Subaru Legacy III (2000-2003 year). Service manual — part 667
DI-22
DIFFERENTIALS
DIFFERENTIAL GEAR OIL
2. Differential Gear Oil
A: INSPECTION
1) Take out filler plug, and replace gear oil if it is
contaminated or deteriorated. <Ref. to DI-22, RE-
PLACEMENT, Differential Gear Oil.>
2) Check gear oil level is up to the bottom part of fill-
er bolt. If the level is low, refill up to the bottom of
filler bolt.
B: REPLACEMENT
1) Disconnect ground cable from battery.
2) Jack-up vehicle and support it with sturdy racks.
3) Remove the oil drain plug and filler plug, and
drain the gear oil.
NOTE:
Be careful not to burn your hands, because gear oil
becomes extremely hot after running.
4) Tighten oil drain plug.
NOTE:
• Apply fluid packing to drain plug in T-type.
• VA-type uses a new aluminum gasket.
Fluid packing:
THREE BOND 1105 (Part No.: 004403010)
or equivalent
Tightening torque:
T-type;
49.0 N·m (5.0 kgf-m, 36.2 ft-lb)
VA-type;
34 N·m (3.5 kgf-m, 25.3 ft-lb)
5) Fill differential carrier with gear oil to the upper
plug level.
CAUTION:
Carefully refill oil while watching the level. Ex-
cess or insufficient oil must be avoided.
Oil capacity:
0.8
2
(0.8 US qt, 0.7 Imp qt)
6) Install filler plug.
NOTE:
• Apply fluid packing to filler plug in T-type.
• VA-type uses a new aluminum gasket.
Fluid packing:
THREE BOND 1105 (Part No.: 004403010)
or equivalent
Tightening torque:
T-type;
49.0 N·m (5.0 kgf-m, 36.2 ft-lb)
VA-type;
34 N·m (3.5 kgf-m, 25.3 ft-lb)
(A) Filler plug
(B) Drain plug
(A) Filler plug
(B) Drain plug
DI-00298
( A )
( B )
DI-00299
( A )
( B )
(A) Filler plug
(B) Drain plug
DI-00285
( A )
( B )
DI-23
DIFFERENTIALS
FRONT DIFFERENTIAL
3. Front Differential
A: NOTE
1. AT MODEL
For front differential of automatic transmission, re-
fer to “AT” section. <Ref. to AT-124, Front Differen-
tial.>
2. MT MODEL
For front differential of manual transmission, refer
to “MT” section. <Ref. to MT-95, Front Differential
Assembly.>
DI-24
DIFFERENTIALS
REAR DIFFERENTIAL FOR T-TYPE
4. Rear Differential for T-type
A: REMOVAL
1) Disconnect ground cable from battery.
2) Move select lever or gear shift lever to “N”.
3) Loosen wheel nuts.
4) Release the parking brake.
5) Jack-up vehicle and support it with sturdy racks.
6) Remove wheels.
7) Remove rear exhaust pipe and muffler.
8) Remove heat shield cover. (If equipped.)
9) Remove propeller shaft.
<Ref. to DS-14, REMOVAL, Propeller Shaft.>
10) Prepare a transmission jack and a band.
11) Loosen self-locking nuts connecting rear differ-
ential to rear crossmember.
12) Remove DOJ of rear drive shaft from rear dif-
ferential using ST.
ST
28099PA100
DRIVE SHAFT REMOVER
13) Remove protector nuts.
14) Remove rear differential front member.
15) Support rear differential with transmission jack.
16) Be sure to secure differential to transmission
jack by hand.
DI-00267
DI-00268
DI-00269
(A) Bolt
DI-00270
( A )
ST
DI-00271
DI-00272
DI-00273
DI-25
DIFFERENTIALS
REAR DIFFERENTIAL FOR T-TYPE
17) Remove self-locking nuts connecting rear dif-
ferential to crossmember.
18) Remove rear differential stud bolt from rear
crossmember bushing.
NOTE:
Carefully adjust angle and position of transmission
jack and jack stand as required during stud bolt re-
moval.
19) After removing rear differential stud bolt from
rear crossmember, lower transmission jack stand.
Do not allow rear drive shaft to strike lateral link
bolt.
20) Pull out axle shaft from rear differential.
NOTE:
If axle shaft is difficult to remove from rear differen-
tial, use ST to remove it.
ST
28099PA100
DRIVE SHAFT REMOVER
21) Take down transmission jack.
22) Secure rear drive shaft to lateral link use wire.
23) Remove protector and rear differential member
plate from rear differential.
B: INSTALLATION
1) Install protector and rear differential member
plate to rear differential.
2) Set rear differential to transmission jack.
NOTE:
Secure rear differential to transmission jack using a
band.
DI-00274
DI-00275
DI-00276
(A) Protector
(B) Rear differential member plate
(A) Protector
(B) Rear differential member plate
DI-00277
DI-00278
( A )
( B )
DI-00278
( A )
( B )
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