Subaru Legacy III (2000-2003 year). Service manual — part 234
FU(H6DO)-20
FUEL INJECTION (FUEL SYSTEMS)
INTAKE MANIFOLD
24) Remove ground cable from fuel pipe protector
RH.
25) Remove fuel pipe protector RH.
26) Disconnect air assist hose (A).
Remove the bolt (B), which holds fuel injector pipe
RH onto cylinder head.
27) Remove bolts which holds intake manifold onto
cylinder heads.
28) Remove intake manifold.
B: INSTALLATION
1) Install intake manifold onto cylinder heads.
NOTE:
Always use new gaskets.
Tightening torque:
25 N·m (2.5 kgf-m, 18.1 ft-lb)
FU-00554
FU-00555
FU-00556
( A )
( B )
( B )
FU-00557
FU-00558
FU-00557
FU-00558
FU(H6DO)-21
FUEL INJECTION (FUEL SYSTEMS)
INTAKE MANIFOLD
2) Install the bolt (B), which holds fuel injector pipe
RH onto cylinder head.
Tightening torque:
19 N·m (1.9 kgf-m, 14 ft-lb)
3) Connect air assist hose (A).
4) Install fuel pipe protector RH.
Tightening torque:
19 N·m (1.9 kgf-m, 14 ft-lb)
5) Install ground cable to fuel pipe protector RH.
6) Install the bolt (B) which holds fuel injector pipe
LH onto cylinder head.
Tightening torque:
19 N·m (1.9 kgf-m, 14 ft-lb)
7) Connect air assist hose (A).
8) Install fuel pipe protector LH.
Tightening torque:
19 N·m (1.9 kgf-m, 14 ft-lb)
9) Install ground cable to fuel pipe protector LH.
10) Install EGR pipe to EGR valve.
NOTE:
Always use new gasket.
Tightening torque:
6.4 N·m (0.65 kgf-m, 4.7 ft-lb)
FU-00556
( A )
( B )
( B )
FU-00555
FU-00554
FU-00553
( A )
( B )
FU-00552
FU-00551
FU-00547
FU(H6DO)-22
FUEL INJECTION (FUEL SYSTEMS)
INTAKE MANIFOLD
11) Connect fuel hoses.
12) Connect engine ground terminal to intake man-
ifold.
13) Connect engine harness connectors to bulk-
head connectors.
14) Connect brake booster hose.
15) Connect engine coolant hose to throttle body.
16) Connect PCV hose to cylinder head cover.
17) Install power steering pump and tank on brack-
ets.
(1) Install power steering tank on bracket.
(2) Connect connector to power steering pump
switch.
FU-00550
FU-00549
FU-00548
FU-00546
FU-00545
FU-00544
FU-00429
FU-00541
FU(H6DO)-23
FUEL INJECTION (FUEL SYSTEMS)
INTAKE MANIFOLD
(3) Tighten bolts which install power steering
pump on bracket.
Tightening torque:
20.1 N·m (2.05 kgf-m, 14.8 ft-lb)
(4) Install power steering pipes with bracket.
(5) Install V-belt. <Ref. to ME(H6DO)-28, IN-
STALLATION, V-belt.>
18) Connect rear window washer hose to washer
motor.
19) Connect front window washer motor connector.
20) Connect rear window washer motor connector.
21) Install washer tank on body.
22) Connect accelerator cable (A).
23) Connect cruise control cable (B). (With cruise
control models)
24) Install air intake duct, air cleaner and air intake
chamber. <Ref. to IN(H6DO)-7, INSTALLATION,
Air Intake Duct.> and <Ref. to IN(H6DO)-5, IN-
STALLATION, Air Cleaner.> and <Ref. to
IN(H6DO)-6, INSTALLATION, Air Intake Cham-
ber.>
25) Connect connector to fuel pump relay.
(A) Power steering pump
(B) Generator
(C) A/C compressor
ME-00482
( A )
( B )
( C )
ME-00449
FU-00191
FU-00190
FU-00536
( A )
( B )
FU-00431
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