Opel Frontera UBS. Service manual — part 590
MANUAL TRANSMISSION
7B–65
2. Using a pin punch and hammer, drive in the
slotted spring pin (2) to the shift lever housing.
NOTE: Be carefull not to drop the slotted spring pin.
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3. Apply sealant (THREE BOND 1344 or
equivalent) to the plug (1) thread.
4. Using hexagon wrench, install and torque the
plug (1).
Torque: 18 N·m (1.8 kg·m/13 lb ft)
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5. Clean up the bolts and bolt hole.
6. Using 6 bolts, install the gear control box through
the gasket.
Torque 18 N·m (1.8 kg·m/13 lb ft)
(6VE1)
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(4JX1)
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7B–66 MANUAL TRANSMISSION
38. Install clutch housing.
1. Install the clutch housing to the transmission
case.
Torque: 36 N·m (3.7 kg·m/27 lb ft)
NOTE: Tighten the all bolts evenly.
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39. Install the switches.
1. Install the new gasket to the 1st and 2nd switch.
2. Install the 1st and 2nd switch assembly (8).
Torque: 39 N·m (4.0 kg·m/29 lb ft)
3. Install the new gasket to the backup light switch.
4. Install the backup light switch assembly (6).
Torque: 44 N·m (4.5 kg·m/33 lb ft)
5. Install the new gasket to the neutral switch.
6. Install the neutral switch (7) to the transfer
adapter (4JX1).
Torque: 37 N·m (3.8 kg·m/27 lb ft)
(4JX1)
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40. Install the clutch release bearing (3) and clutch shift
fork (5).
1. Apply the clutch release grease.
1. Fitting surface of the cylinder push rod.
2. Fitting surface of the release bearing hub.
3. The hole of the fork split pin (4).
2. Apply the clutch release grease.
1. The spline surface of the top gear shaft.
3. Install the clutch shift fork (5).
4. Install the snap pin.
5. Install the clutch release bearing (3) to the clutch
shift fork (5).
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MANUAL TRANSMISSION
7B–67
41. Install the drain plug and filler plug.
1. Install the drain plug (1) through the new gasket.
Torque: 37 N·m (3.8 kg·m/27 lb ft)
2. Install the filler plug (2) through the new gasket.
Reference: Plug after the gear oil fill in.
Torque: 37 N·m (3.8 kg·m/27 lb ft)
(6VE1)
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7B–68 MANUAL TRANSMISSION
Main Data and Specifications
General Specifications
Transmission type
Fully synchronized forward and reverse gears
Control method
Direct control with the gear shift lever on the floor
Gear ratio
1st
3.954
2nd
2.330
3rd
1.436
4th
1.000
5th
0.788
Rev
3.918
Oil capacity lit (US qt)
2.7 (2.86)
Type of lubricant
Engine oil : Refer to the chart in “SECTION 0”
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