Opel Frontera UBS. Service manual — part 588
![](/vehicle/goneen/quin/zou/overe.png)
MANUAL TRANSMISSION
7B–57
2. Install the shift arm No.1 and No.2 to the
mainshaft.
226RW010
3. Using a plastic hammer, tap the intermediate
plate and install the mainshaft. Through the shift
arm No.1 and No.2 to the shift rod.
226RW009
4. Using a snap ring expander, install the snap ring.
226RW035
5. Using a plastic hammer, tap the 5th-reverse shift
rod at the neutral shift.
226RW008
![](/vehicle/goneen/quin/zou/ibetachicorr.png)
7B–58 MANUAL TRANSMISSION
26. Install the top gear shaft.
1. Align the projection of the hub No.2 with the
synchronizer ring slots, and install the top gear
shaft assembly to the mainshaft.
2. Check that the gear rotates smoothly.
226RW006
27. Install the counter gear shaft.
1. Temporarily install the counter gear shaft to the
intermediate plate.
226RW028
2. Using installer 5–8840–2552–0 (J–42796) and a
hammer, drive in the center bearing as shown.
NOTE: Outer race snap ring groove toward rear.
226RW192
Reference: Drive in the counter rear bearing
by tapping on the front end of the counter
shaft.
226RW022
![](/vehicle/goneen/quin/zou/wentons.png)
MANUAL TRANSMISSION
7B–59
28. Install the reverse idle gear.
1. Install the reverse idle gear and reverse idle gear
shaft.
NOTE:
D
Insert the reverse idle gear shaft with the slot toward
rear.
D
Install the reverse idle gear with the reverse shift arm
No.2.
226RW019
29. Install the bearing plate.
1. Align the bearing plate to groove of the reverse
idle gear shaft.
Torque: 13 N·m (1.3 kg·m/113 lb in)
226RW016
30. Install the 5th gear thrust washer.
1. Install the 5th gear thrust washer pin to the
counter gear shaft.
2. Install the 5th gear thrust washer to the counter
gear shaft.
NOTE: Thrust washer must be assembled with the
chamfered face of the washer toward the front.
226RW185
31. Install the counter 5th gear.
1. Install the 3 inserts and 3 compression springs to
the reverse block ring.
Reference: Push the 3 inserts with the 3 com-
pression springs to the reverse synchronizer
ring.
226RW120
![](/vehicle/goneen/quin/zou/zanch.png)
7B–60 MANUAL TRANSMISSION
2. Install the synchronizer outer ring, synchronizer
cone ring, and synchronizer pull ring to the
reverse block ring.
226RW121
3. Turn to 30 degree the reverse synchronizer pull
ring.
226RW080
4. Install the hub sleeve No.3 and reverse block ring
set to the counter 5th gear.
NOTE: Check the hub sleeve No.3 direction, as shown.
Reference: While pushing the 3 inserts,
install the synchronizer ring assembly to the
hub sleeve No.3.
226RW184
5. Slide the hub sleeve No.3.
226RW123
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