Opel Frontera UBS. Service manual — part 582
MANUAL TRANSMISSION
7B–33
4. Using bearing separator 5–8840–0015–0
(J–22912–01) and a press, remove the following
parts.
1. 5th gear (1).
2. Mainshaft bearing (2).
3. 1st gear thrust washer (3).
4. 1st gear (4).
226RW197
5. Remove following parts from mainshaft.
1. Synchronizer assembly (1).
2. 1st gear thrust washer pin (3).
3. 1st gear needle roller bearing (4).
4. 1st gear bearing spacer (2).
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6. Using 2 screwdrivers and hammer, tap out snap
ring.
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7. Using bearing separator 5–8840–0015–0
(J–22912–01) and a press, remove the following
parts.
1. Clutch hub No.1 assembly (1).
2. Synchronizer assembly (2).
3. 2nd gear (3).
4. 2nd gear needle roller bearing (4).
226RW198
7B–34 MANUAL TRANSMISSION
8. Remove the reverse gear from clutch hub No.1.
9. Remove the 3 inserts and 3 compression springs.
D
When removing the inserts, push the insert
spring with a screwdriver.
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10. Remove the snap ring.
NOTE: Don’t damage the bearing surface.
226RW076
11. Using a press, remove following parts.
1. Clutch hub No.2 assembly (1).
2. 3rd block ring (2).
3. 3rd gear (3).
4. 3rd gear needle roller bearing (4).
226RW091
12. Using screwdriver, remove the 2 insert springs,
hub sleeve No.2, clutch hub No.2 and 3 inserts.
226RW090
MANUAL TRANSMISSION
7B–35
24. Remove the shift parts and interlock parts.
1. Mount the intermediate plate through the
aluminum plate in a vise.
2. Using a plastic hammer, tap the 5th shift rod on
the neutral.
226RW052
3. Using a torx socket wrench(T40), remove the 4
plugs.
226RW050
4. Using a magnetic finger, remove 3 springs and
balls.
226RW049
5. Using 2 screwdrivers and a hammer, remove 2
snap rings from each shift fork rod.
226RW048
7B–36 MANUAL TRANSMISSION
6. Pull out the 3rd–4th shift rod at the rear.
226RW047
7. Using a magnetic finger, remove the interlock pin
and straight pin.
226RW043
8. Pull out the 1st–2nd shift rod at the rear.
226RW045
9. Using a magnetic finger, remove the interlock pin.
226RW042
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