Opel Frontera UBS. Service manual — part 580
MANUAL TRANSMISSION
7B–25
2. Using a plastic hammer, carefully tap the front
cover.
220RW017
9. Remove the front cover oil seal.
1. Mount the front cover through the aluminum plate
in a vise.
2. Using screwdriver, remove oil seal (1).
220RW019
10. Remove the transmission case.
1. Using a snap ring expander, remove the 2 snap
rings (1)(2).
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2. Using a plastic hammer, carefully tap the
transmission case.
220RW020
7B–26 MANUAL TRANSMISSION
11. Mount the intermediate plate.
1. Mount the intermediate plate through the
aluminum plate in a vise.
226RW005
12. Remove the slotted spring pin.
1. Using a pin punch and hammer, drive out the pin
from the arm.
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13. Remove the shift arm set bolt.
1. Remove the 2 bolts from the shift arm.
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14. Remove the counter 5th gear.
1. Using 2 screwdrivers and hammer, tap out the
snap ring.
226RW024
MANUAL TRANSMISSION
7B–27
2. Using remover 5–8840–2550–0 (J–42794) and
attachment 5–8840–2560–0 (J–42988), remove
the 5th gear spline piece.
226RW201
3. Remove the hub sleeve No.3, block ring set,
counter 5th gear, bearing and 5th shift arm.
220RW101
4. Remove the synchronizer pull ring, synchronizer
cone ring, and synchronizer outer ring from hub
sleeve No.3.
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5. Remove the reverse block ring from the hub
sleeve No.3. Remove the 3 inserts and 3
compression springs.
226RW067
7B–28 MANUAL TRANSMISSION
15. Remove the thrust washer.
1. Remove the thrust washer from counter gear
shaft.
2. Remove the thrust washer pin from counter gear
shaft.
226RW018
16. Remove the bearing plate.
1. Remove the 4 bolts and bearing retainer.
226RW016
17. Remove the reverse idle gear.
1. Pull out the shaft foward the rear and remove the
reverse idle gear.
226RW020
18. Remove the counter gear shaft.
1. Using snap ring plier, remove counter gear shaft
center bearing snap ring.
226RW015
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