Opel Frontera UBS. Service manual — part 2585
AUTOMATIC TRANSMISSION (AW30-40LE)
7A–203
244RY00002
244RY00003
240RY00019
240RY00020
6. Oil strainer assembly
Install a new oil strainer assembly with gaskets.
Install the oil strainer with the gaskets to the valve body.
Tighten the four bolts.
7. Oil pan
Install magnet in pan.
Remove any packing material and be careful not to drop oil
on the contacting surfaces of the transmission case and oil
pan.
Apply liquid gasket (TB1281 or its equivalent) to the oil pan
as shown in the figure.
NOTE:
Install the oil pan as soon as the seal packing is applied.
Install and tighten the nineteen bolts.
N·m (kg·m/lb·in)
Torque
10 (1.0/87)
N·m (kg·m/lb·in)
Torque
8 (0.8/69)
7A–204
AUTOMATIC TRANSMISSION (AW30-40LE)
REASSEMBLY OF MAJOR COMPONENTS (3)
240RY00030
Reassembly steps
1. Transmission assembly
▲
2. Converter housing
▲
3. Adapter housing
▲
4. Oil temperature sensor
▲
5. Elbow
▲
6. Neutral start switch
▲
7. Transmission control rod and shift lever
8. Input revolution sensor
9. Output revolution sensor
10. Breather hose
▲
11. Torque converter
AUTOMATIC TRANSMISSION (AW30-40LE)
7A–205
240RY00006
240RY00003
241RY00020
Important operations
2. Converter housing
3. Adapter housing
Oil seal replacement
(1)Using a screwdriver, remove the oil seal.
(2)Apply ATF to a new oil seal lip.
(3)Using special tool, install the oil seal.
Installer:5–8840–2282–0
Remove any gasket material on the contacting surfaces of
the adapter case and transmission case.
Apply liquid gasket (TB1281–B or its equivalent) (1) and
install the apply gaskets (2) to the adapter case as shown
in the figure.
Install the adapter housing to the transmission case.
4. Oil temperature sensor
Install the oil temperature sensor to the transmission case.
N·m (kg·m/lb·ft)
Torque
M10
34 (3.5/25)
M12
57 (5.8/42)
N·m (kg·m/lb·ft)
Torque
34 (3.5/25)
N·m (kg·m/lb·ft)
Torque
15 (1.5/11)
7A–206
AUTOMATIC TRANSMISSION (AW30-40LE)
249RW003
249RY00008
240RY00005
5. Elbow
Coat new O–rings with ATF, install them to the two elbows.
Install the elbows as shown in the figure.
6. Neutral start switch
Using the control shift lever, fully turn the manual lever shaft
back and return two notches. It is now in neutral.
Insert the neutral start switch onto the manual valve shaft
and temporarily tighten the adjusting bolt.
Install the lock washer and install and torque the nut.
Align the neutral standard line and the switch groove and
tighten the adjusting bolt.
Bend the tabs of the lock washer.
NOTE:
Bend at least two of the lock washer tabs.
7. Control rod and shift lever
Install control shift lever.
11. Torque converter
Using calipers and a straight edge, measure from the
installed surface of the transmission housing.
N·m (kg·m/lb·ft)
Torque
29 (3.0/22)
N·m (kg·m/lb·in)
Torque
7 (0.7/61)
N·m (kg·m/lb·in)
Torque
13 (1.3/113)
N·m (kg·m/lb·ft)
Torque
29 (3.0/22)
mm (in.)
Correct distance
67(2.64) or more
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