Opel Frontera UBS. Service manual — part 74
POWER STEERING 2A – 17
1.
Drive Belt
2.
Pulley
3.
Hose, Suction
4.
Hose, Flexible
5.
Bolt
6.
Pump Assembly
CAUTION:
When removing the pump assembly, be careful not to
damage the wiring harness under the pump housing.
INSTALLATION
6.
Pump Assembly
Connect the harness under the pump housing.
5.
Bolt
Pump Bolt Torque
N·m(kg·m/lb·ft)
46 (4.7 / 34)
4.
Hose, Flexible
Eye Bolt Torque
N·m (kg·m/lb·ft)
54 (5.5 / 40)
3.
Hose, Suction
2.
Pulley
Install the pulley onto the power steering pump and
tighten the nut to specified torque.
Pulley Nut Torque
N·m (kg·m/lb·ft)
78 (8.0 / 58)
1.
Drive Belt
•
Install the air cleaner duct and the radiator upper
hose.
•
Refill the engine coolant.
•
Fill and bleed the system. Refer to “Bleeding the
Power Steering System” in this section.
2A – 18 POWER STEERING
POWER STEERING PUMP (4JG2 Engine Model)
Removal Steps
1.
Hose, suction
2.
Hose, flexible
3.
Adjust nut
4.
Bolt
5.
Adjust bolt
6.
Belt
7.
Bracket
8.
Pulley
9.
Bolt
10.
Bracket
11.
Pump assembly
Installation Steps
11.
Pump assembly
10.
Bracket
9.
Bolt
8.
Pulley
7.
Bracket
6.
Belt
5.
Adjust bolt
4.
Bolt
3.
Adjust nut
2.
Hose, flexible
1.
Hose, suction
REMOVAL
Preparation:
•
Place a drain pan below the pump.
1. Hose, Suction
2. Hose, Flexible
3. Adjust Nut
4. Bolt
5. Adjust Bolt
6. Belt
7. Bracket
8. Pulley
9. Bolt
10. Bracket
11. Pump Assembly
INSTALLATION
11. Pump Assembly
10. Bracket
9. Bolt
Pump Bolt Torque
N·m (kg·m/lb·ft)
37 (3.8 / 27)
8. Pulley
Pulley Nut Torque
N·m (kg·m/lb·ft)
78 (8.0 / 58)
7. Bracket
6. Belt
5. Adjust Bolt
4. Bolt
After adjusting drive belt tension, tighten bolt to
specified toque.
Bracket Bolt Torque
N·m (kg·m/lb·ft)
37 (3.8 / 27)
3. Adjust Nut
After adjusting drive belt tension, tighten bolt to
specified toque.
Adjust Nut Torque
N·m (kg·m/lb·ft)
37 (3.8 / 27)
2.
Hose, Flexible
Hose Nut Torque
N·m (kg·m/lb·ft)
20 (2.0 / 14)
1.
Hose, Suction
Fill and bleed the system. Refer to “Bleeding the
Power Steering System” in this section.
POWER STEERING 2A – 19
2A – 20 POWER STEERING
POWER STEERING PUMP (4JX1 Engine Model)
3
2
1
4
Removal Steps
1.
Hose, suction
2.
Hose, flexible
3.
Bolt
4.
Pump assembly
Installation Steps
4.
Pump assembly
3.
Bolt
2.
Hose, flexible
1.
Hose, suction
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