Opel Frontera UBS. Service manual — part 2636

7B–20 MANUAL TRANSMISSION

220RW095

Legend

(1) Release Bearing and Shift Fork
(2) Clutch Housing
(3) Front Cover
(4) Snap Ring
(5) Snap Ring
(6) 1st and 2nd Switch
(7) Drain Plug
(8) Backup Light Switch
(9) Transmission Case

(10) Filler Plug

(11) Gear Control Rod

(12) Reverse Restrict Pin
(13) Oil Receiver Pipe
(14) Transfer Adapter
(15) Plug (6VE1) or Neutral Switch (4JX1)
(16) Gear Control Box
(17) Shift Lever Housing
(18) Oil Seal
(19) Plug

MANUAL TRANSMISSION

7B–21

Disassembly

1. Remove the drain plug and filler plug.

1. Remove the drain plug (1) and gasket.

2. Remove the filler plug (2) and gasket.

(6VE1)

220RW007

2. Remove the clutch release bearing and shift fork.

1. Remove the clutch release bearing (3) from the

front cover.

2. Remove the split pin (4). Remove the shaft from

the under. Remove the shift fork (5).

220RW086

3. Remove the switch.

1. Remove backup light switch (6) and gasket.

2. Remove neutral switch (7) and gasket (4JX1).

3. Remove 1st and 2nd switch (8) and gasket.

(4JX1)

220RW093

4. Remove the clutch housing.

1. Remove the 9 bolts.

241RW001

7B–22 MANUAL TRANSMISSION

2. Using a plastic hammer, carefully tap the clutch

housing.

(6VE1)

220RW008

5. Remove gear control box and gasket.

1. Remove the 6 bolts, gear control box and gasket.

(6VE1)

230RW001

6. Remove transfer adapter.

1. Using a hexagon wrench, remove the plug (1).

220RW010

2. Using a pin punch and hammer, drive out the

slotted spring pin (2).

230RW002

MANUAL TRANSMISSION

7B–23

3. Using the M8

×

1.25 bolt, remove the gear control

rod and the shift lever hausing.

NOTE: Turn the M8 bolt a few times, before remove the
gear control rod.

220RW098

4. Remove the 10 bolts and clamp.

220RW016

5. Using a plastic hammer, tap the transfer adapter.

NOTE:

D

Be careful not to lose the pin.

D

Cover the mainshaft splines with adhesive tape.
This will prevent damage to the oil seal lip.

220RW015

7. Disassemble the transfer adapter assembly.

1. Using a torx socket wrench(T40), remove the

plug.

220RW013