Opel Frontera UBS. Service manual — part 2634
7B–12 MANUAL TRANSMISSION
(6VE1)
225RW019
MANUAL TRANSMISSION
7B–13
(4JX1)
225RW020
5. Apply a force of about 113N (26 Ib) to the tip of the
shift fork in the direction of the transmission to engage
the clutch pressure plate and release bearing.
NOTE: A clicking sound is heard when the release
bearing and the tip of the diaphragm spring engage each
other.
Check to see if they are securely engaged by pushing the
tip of the shift fork toward the engine while applying a
force of about 25 N (5.5 lb). If the shift fork will not move,
then they are securely engaged.
220RS006
6. Install three flywheel under cover (6VE1).
7B–14 MANUAL TRANSMISSION
7. Install the engine rear mount to the transmission case
and tighten the fixing bolts specified torque (6VE1).
Torque: 41 N·m (4.2kg·m/30 Ib ft)
8. Install the third crossmember to the frame and tighten
the fixing bolts specified torque.
Torque: 50 N·m (5.1kg·m/37 Ib ft)
9. Tighten the engine rear mount nuts specified torque.
Torque: 50 N·m (5.1kg·m/37 Ib ft)
10. Remove the transmission jack.
11. Apply the grease to top hole portion of the shift fork.
12. Install the slave cylinder and tighten the fixing bolts
specified torque.
Torque: 43 N·m (4.4kg·m/32 Ib ft)
13. Install the clutch dust cover to the clutch housing and
tighten the fixing bolts specified torque.
Torque: 8 N·m (0.8kg·m/69 Ib in)
220RS007
14. Install the slave cylinder heat protector to the slave
cylinder.
15. Install bracket and two transmission harness clamps
to the transmission case (6VE1).
16. Install harness heat protector (6VE1).
(6VE1)
225RW006
17. Install four fuel pipe bracket (6VE1).
MANUAL TRANSMISSION
7B–15
141RW024
18. Connect the speedometer sensor and 2WD–4WD
actuator harness connector.
826RW024
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