Opel Frontera UBS. Service manual — part 910

1B – 34 AIR CONDITIONING

REMOVAL

1. Disconnect the battery ground cable.
2. Discharge and recover refrigerant.

•

Refer to Refrigerant Recovery in this section.

3. Remove radiator grille.
4. Remove front bumper assembly.

•

Refer to Bumpers in Body and Accessories section.

5. Remove engine hood front end stay.
6. Disconnect pressure switch connector.
7. Disconnect refrigerant line.

•

When removing the line connector, the connecting
part should immediately be plugged or capped to
prevent foreign matter from being mixed into the
line.

8. Remove condenser assembly.

•

Handle with care to prevent damaging the
condenser or radiator fin.

•

Be sure to apply new compressor oil to the O-rings
when connecting the refrigerant line.

INSTALLATION

1. Install condenser assembly.

•

If installing a new condenser, be sure to add 30cc

(1.0 fl. oz.) of new compressor oil to a new one.

•

Tighten the condenser fixing bolts to the specified
torque.

Condenser Fixing Torque

N·m (kg·m / lb·in)

6 (0.6 / 52)

2. Connect refrigerant line.

•

Tighten the inlet line connector fixing bolt to the
specified torque.

Inlet Line Torque

N·m (kg·m / lb·ft)

15 (1.5 / 11)

•

Tighten the outlet line connector fixing bolt to the
specified torque.

Outlet Line Torque

N·m (kg·m / lb·in)

6 (0.6 / 52)

•

O-rings cannot be reused. Always replace with new
ones.

•

Be sure to apply new compressor oil to the O-rings
when connecting the refrigerant line..

3. Connect pressure switch connector.
4. Install engine hood front end stay.
5. Install front bumper assembly.
6. Install radiator grille.

AIR CONDITIONING 1B – 35

CONDENSER FAN MOTOR

Removal Steps

(1)

Condenser Fan Motor

(2)

Fan Motor Shroud

(3)

Motor Fan

(4)

Condenser Unit Net

(5)

Radiator Grille

(6)

Condenser Fan Assembly

(7)

Shroud Bracket

5

4

3

2

1

7

6

875RY00002

1B – 36 AIR CONDITIONING

Removal

1. Disconnect the battery ground cable.

2. Discharge and recover refrigerant.

•

Refer to Refrigerant Recovery in this section.

3. Remove radiator grille.

4. Remove condenser fan assembly.

•

Disconnect the fan motor connector and
remove the 4 fixing bolts.

5. Remove condenser unit net.

•

Remove the 4 fixing screws.

6. Remove motor fan.

7. Remove condenser fan motor.

Installation

To install, follow the removal steps in the reverse
order, noting the following point.

1. Route the fan motor harness in its previous

position and fix it securely with clip and bracket.

AIR CONDITIONING 1B – 37

Removal Steps

1. Radiator grille
2. Pressure switch connector
3. Refrigerant line
4. Bracket bolt
5. Receiver/drier

Installation Steps

To install, follow the removal steps in the
reverse order.

RECEIVER/DRIER

3

3

5

2

4

1

REMOVAL

Preparation:

•

Disconnect the battery ground cable

•

Discharge and recover refrigerant (Refer to
“REFRIGERANT RECOVERY” in this section.)

1. Radiator Grille

2. Pressure Switch Connector

3. Refrigerant Line

When removing the line connected part, the
connecting part should immediately be plugged or
capped to prevent foreign matter from being mixed
into the line.

4. Bracket Bolt

5. Receiver/Drier

Loosen the bolt, then, using care not to touch or bend
the refrigerant line, carefully pull out the receiver/
drier.