Infiniti QX56 (JA60). Manual — part 313
TRANSFER ASSEMBLY
DLN-175
< DISASSEMBLY AND ASSEMBLY >
[ATX14B]
C
E
F
G
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A
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DLN
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15. Install the 2-4 sleeve and L-H sleeve to each fork.
16. Install the shift cross to the front case.
17. While aligning the L-H sleeve with the planetary carrier, install
the shift rod assembly (A) to the front case.
18. Apply liquid gasket to the entire center case mating surface of
the front case assembly as shown.
• Use Genuine Anaerobic Liquid Gasket or equivalent.
Refer to
GI-15, "Recommended Chemical Products and
.
CAUTION:
Remove all foreign materials such as water, oil and grease
from center case and front case mating surfaces.
19. Install the center case assembly to the front case assembly.
CAUTION:
Do not damage mainshaft end.
20. Tap the center case lightly and press-fit the front drive shaft
bearing into the front case.
SMT992C
AWDIA0015ZZ
WDIA0157E
SDIA2138E
DLN-176
< DISASSEMBLY AND ASSEMBLY >
[ATX14B]
TRANSFER ASSEMBLY
21. Tighten the front case bolts to the specified torque. Refer to
DLN-142, "Disassembly and Assembly"
CAUTION:
Be sure to install air breather hose clamp, connector
bracket and harness clip.
22. Install the drain plug with a new gasket.
CAUTION:
Do not reuse gasket.
23. Align the matching mark on the front drive shaft with the mark on
the companion flange, then install the companion flange.
24. Install a new companion flange self-lock nut. Tighten to the
specified torque using suitable tool. Refer to
.
CAUTION:
Do not reuse self-lock nut.
25. Remove all the sealant from the check plug, switch mounting
and front case.
CAUTION:
Remove old sealant adhering to mating surfaces. Also
remove any moisture, oil, or foreign material adhering to
application and mounting surfaces.
26. Install the check ball and check spring to the front case. Apply
sealant to the check plug and wait detection switch and install
them to the front case. Tighten to the specified torque. Refer to
DLN-142, "Disassembly and Assembly"
• Use Genuine Silicone RTV or equivalent. Refer to
"Recommended Chemical Products and Sealants"
.
NOTE:
Wait detection switch harness connector is black.
SDIA2100E
SDIA2779E
WDIA0219E
WDIA0158E
TRANSFER ASSEMBLY
DLN-177
< DISASSEMBLY AND ASSEMBLY >
[ATX14B]
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DLN
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27. Install the new oil seal in the front case using Tool.
CAUTION:
• Do not reuse oil seal.
• Apply petroleum jelly to seal lip before installing.
28. Install the shift lever to the shift cross.
29. Install the lock pin and lock pin nut. Tighten to the specified
DLN-142, "Disassembly and Assembly"
.
Rear Case
1. Apply petroleum jelly to the circumference of the new rear oil
seal. Install the new rear oil seal so that it is flush with the case
tip face using Tool.
CAUTION:
• Do not reuse oil seal.
• Apply petroleum jelly to seal lip before installing.
2. Apply petroleum jelly to the circumference of the new dust cover
(1). Position the new dust cover with protrusions (A) as shown.
• Rear case (2)
CAUTION:
• Do not reuse dust cover.
• Position the projection in the position as shown.
3. Install the new dust cover using Tool.
4. Install the air breather into the rear case.
5. Remove all the sealant from the rear case to center case mating
surfaces.
CAUTION:
Remove all foreign materials such as water, oil, and grease
from center case and rear case mating surfaces.
6. Apply liquid gasket to the entire rear case mating surface of the
center case.
• Use Genuine Anaerobic Liquid Gasket or equivalent. Refer to
CAUTION:
Do not to allow Liquid Gasket to enter stem bleeder hole.
Tool number
: ST22360002 (J-25679-01)
SDIA2182E
Tool number
: ST30720000 (J-25405)
SDIA2204E
AWDIA0550GB
Tool number
: KV40105310 ( — )
SDIA2205E
DLN-178
< DISASSEMBLY AND ASSEMBLY >
[ATX14B]
TRANSFER ASSEMBLY
7. Install the rear case to the center case. Tighten the bolts to the
specified torque. Refer to
DLN-142, "Disassembly and Assem-
SDIA2092E
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