Mitsubishi Montero (1991+). Manual — part 32

Underfilled . . . . B . . . . . Require repair.

RELAYS

RELAY INSPECTION

Condition Code Procedure

Attaching hardware

broken . . . . . A ... Require repair or replacement

of hardware.

Attaching hardware

missing . . . . C . . .. Require replacement of

hardware.

Attaching hardware not

functioning . . . A ... Require repair or replacement

of hardware.

Housing broken . . .. A . . . Require replacement.

Housing cracked . . . 2 . . . Suggest replacement.

Inoperative . . . . A . . (1) Require replacement.

Melted, affecting

performance . . . A . . ... ( 2) Require repair or

replacement.

Melted, not affecting

performance . . . 2 . . ... ( 2) Suggest repair or

replacement.

Missing . . . . . C . . . Require replacement.

Terminal broken . . . A .. Require repair or replacement.

Terminal burned, affecting

performance . . . A . . ... ( 2) Require repair or

replacement.

Terminal burned, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal corroded,

affecting performance .. A .. Require repair or replacement.

Terminal corroded, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal loose, affecting

performance . . . B .. Require repair or replacement.

Terminal loose, not

affecting performance .. 1 .. Suggest repair or replacement.

(1) - Inoperative includes intermittent operation or out of

OEM specification.

(2) - Determine cause and correct prior to repair or

replacement of part.

SEALS

SEAL INSPECTION

Condition Code Procedure

Leaking . . . . . A . . ... ( 1) Require repair or

replacement.

(1) - Require inspection of mating and sealing surface and

repair or replace as necessary.

SERVICE PORTS

SERVICE PORT INSPECTION

Condition Code Procedure

Application

does not match

refrigerant type . ... B . . . Require replacement.

Leaking . . . . . A .. Require repair or replacement.

Threads damaged . . . A .. Require repair or replacement.

Threads stripped (threads

missing) . . . ... A . . . Require replacement.

Valve cap leaking . ... A ... Require repair or replacement

of cap.

Valve cap missing . ... C . Require replacement of valve

cap.

Valve core sticking . . B .. Require repair or replacement.

SPRING LOCK COUPLINGS

SPRING LOCK COUPLING INSPECTION

Condition Code Procedure

Leaking . . . . . A . . ... ( 1) Require repair or

replacement.

(1) - Require inspection of mating and sealing surface and

repair or replace as necessary.

SUCTION THROTTLING VALVES (STVS)

SUCTION THROTTLING VALVE (STV) INSPECTION

Condition Code Procedure

Connection damaged . .. B .. Require repair or replacement.

Fitting damaged . . . B .. Require repair or replacement.

Inoperative . . . . A . . ... ( 1) Require repair or

replacement.

Leaking . . . . . A .. Require repair or replacement.

Threads damaged . . . A .. Require repair or replacement.

Threads stripped (threads

missing) . . . ... A . . . Require replacement.

(1) - Inoperative includes intermittent operation or out of

OEM specification.

SWITCHES (ELECTRICAL)

SWITCH (ELECTRICAL) INSPECTION

Condition Code Procedure

Attaching hardware

broken . . . . . A ... Require repair or replacement

of hardware.

Attaching hardware

missing . . . . C . . .. Require replacement of

hardware.

Attaching hardware not

functioning . . . A ... Require repair or replacement

of hardware.

Binding, affecting

performance . . . A .. Require repair or replacement.

Binding, not affecting

performance . . . 2 .. Suggest repair or replacement.

Broken . . . . .. A .. Require repair or replacement.

Burned, affecting

performance . . . A . . ... ( 1) Require repair or

replacement.

Burned, not affecting

performance . . . 2 . . ... ( 1) Suggest repair or

replacement.

Cracked, affecting

performance . . . A .. Require repair or replacement.

Cracked, not affecting

performance . . . 1 .. Suggest repair or replacement.

Malfunctioning . . .. A . . ... ( 2) Require repair or

replacement.

Melted, affecting

performance . . . A . . ... ( 1) Require repair or

replacement.

Melted, not affecting

performance . . . 2 . . ... ( 1) Suggest repair or

replacement.

Missing . . . . . C . . (3) Require replacement.

Out of adjustment . ... B .. Require repair or replacement.

Pressure switch leaking . A .. Require repair or replacement.

Terminal broken . . . A .. Require repair or replacement.

Terminal burned, affecting

performance . . . A . . ... ( 1) Require repair or

replacement.

Terminal burned, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal corroded,

affecting performance .. A .. Require repair or replacement.

Terminal corroded, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal loose, affecting

performance . . . B .. Require repair or replacement.

Terminal loose, not

affecting performance .. 1 .. Suggest repair or replacement.

Threads damaged . . . A .. Require repair or replacement.

Threads stripped (threads

missing) . . . ... A . . . Require replacement.

Won’t return . . . A .. Require repair or replacement.

Worn . . . . . 1 . . . Suggest replacement.

(1) - Determine cause and correct prior to repair or

replacement of part.

(2) - Includes inoperative, intermittent operation, or failure

to perform all functions.

(3) - Missing includes high pressure cut-off switches not

installed during a retrofit from R12 to R134a.

TENSIONERS

TENSIONER INSPECTION

Condition Code Procedure

Alignment incorrect . . B .. Require repair or replacement.

Application incorrect ... B . . . Require replacement.

Attaching hardware

broken . . . . . A ... Require repair or replacement

of hardware.

Attaching hardware

missing . . . . C . . .. Require replacement of

hardware.

Attaching hardware not

functioning . . . A ... Require repair or replacement

of hardware.

Bearing worn . . . 1 . . . Suggest replacement.

Belt tension incorrect .. B ... Require adjustment or repair.

Bracket cracked . . . A .. Require repair or replacement.

Housing cracked . . . A .. Require repair or replacement.

Missing . . . . . C . . . Require replacement.

Noisy . . . . ... 2 . . . Suggest replacement.

Pulley damaged, affecting

belt life . . . .. A . . . Require replacement.

Seized . . . . .. A .. Require repair or replacement.

THERMISTORS AND PRESSURE SENSORS

NOTE: Includes, but not limited to, In-Car Temperature, Ambient

Air Temperature, Sun Load Sensor, etc.

THERMISTOR AND PRESSURE SENSOR INSPECTION

Condition Code Procedure

Attaching hardware

broken . . . . . A ... Require repair or replacement

of hardware.

Attaching hardware

missing . . . . C . . .. Require replacement of

hardware.

Attaching hardware not

functioning . . . A ... Require repair or replacement

of hardware.

Calibration incorrect ... B .. Require repair or replacement.

Connector broken . . A .. Require repair or replacement.

Connector (Weatherpack

type) leaking . . .. A .. Require repair or replacement.

Connector melted,

affecting performance .. A . . ... ( 1) Require repair or

replacement.

Connector melted, not

affecting performance .. 2 . . ... ( 1) Suggest repair or

replacement.

Connector missing . ... C . . . Require replacement.

Inoperative . . . . A . . ... ( 2) Require repair or

replacement.

Missing . . . . . C . . . Require replacement.

Terminal burned, affecting

performance . . . A . . ... ( 1) Require repair or

replacement.

Terminal burned, not

affecting performance ... 2 .. Suggest repair or replacement.

Terminal corroded,

affecting performance .. A .. Require repair or replacement.

Terminal corroded, not

affecting performance .. 2 .. Suggest repair or replacement.