Mitsubishi Montero (1991+). Manual — part 82
performance . . . A .. Require repair or replacement.
Fins damaged, not
affecting performance .. .. . . No service suggested or
required.
Internal restrictions ... B .. Require repair or replacement.
Leaking . . . . . A .. Require repair or replacement.
Threads damaged . . . A .. Require repair or replacement.
Threads stripped (threads
missing) . . . ... A .. Require repair or replacement.
Tubes damaged, affecting
performance . . . A .. Require repair or replacement.
Tubes damaged, not
affecting performance .. .. . . No service suggested or
required.
TRANSMISSION MOUNTS
See MOUNTS (ENGINE, TRANSAXLE AND TRANSMISSION) .
TRANSMISSION PANS
TRANSMISSION PAN INSPECTION
Condition Code Procedure
Bent, interfering with
filter or other internal
components . . . . A .. Require repair or replacement.
Leaking . . . . . A .. Require repair or replacement.
TRANSMISSION RANGE INDICATORS (PRNDL)
TRANSMISSION RANGE INDICATOR (PRNDL) INSPECTION
Condition Code Procedure
Binding . . . . . A .. Require repair or replacement.
Broken . . . . .. A .. Require repair or replacement.
Components missing . .. C .. Require replacement of missing
components.
Loose, affecting
performance . . . A .. Require repair or replacement.
Out of adjustment . ... A . . . . . Require repair.
Worn, affecting
performance . . . A .. Require repair or replacement.
TUBES
See HOSES, LINES AND TUBES.
UNIVERSAL JOINTS (CARDON OR CROSS TYPE)
UNIVERSAL JOINT (CARDON OR CROSS TYPE) INSPECTION
Condition Code Procedure
Attaching hardware
broken . . . . . A ... Require repair or replacement
of hardware.
Attaching hardware
missing . . . . C . . .. Require replacement of
hardware.
Attaching hardware not
functioning . . . A ... Require repair or replacement
of hardware.
Bearing cap distorted ... B . . . Require replacement.
Binding . . . . . A . . . Require replacement.
Cross (trunion) worn,
affecting performance .. A . . . Require replacement.
Double cardon centering
ball damaged . . ... A . . . Require replacement.
Double cardon centering
ball worn, affecting
performance . . . A . . . Require replacement.
Double cardon centering
spring broken . . .. A . . . Require replacement.
Double cardon centering
spring missing . . . C . . . Require replacement.
Double cardon centering
spring weak . . . A . . . Require replacement.
End cap seal cracked . 2 . . . Suggest replacement.
End cap seal missing . C . Require replacement of seal.
Grease fitting broken ... A . .. (1) Require replacement of
grease fitting.
Grease fitting missing .. C . .. (2) Require replacement of
grease fitting.
Rust-colored powder around
end cap seals . . .. A . . . Require replacement.
Threads damaged . . . A .. Require repair or replacement.
Threads stripped (threads
missing) . . . ... A . . . Require replacement.
Worn, affecting
performance . . . A . . . Require replacement.
(1) - A broken grease fitting does not require replacement
of the U-Joint.
(2) - A missing grease fitting does not require replacement
of the U-Joint.
VACUUM CONTROLS
See ACTUATORS (VACUUM).
VACUUM HOSES
See HOSES, LINES AND TUBES.
VACUUM MOTORS
See ACTUATORS (VACUUM).
VACUUM-OPERATED SWITCHES
See SWITCHES.
VEHICLE SPEED SENSORS
See SPEED SENSORS (ELECTRONIC WHEEL AND VEHICLE) .
VENTS
VENT INSPECTION
Condition Code Procedure
Broken . . . . .. A . . . Require replacement.
Missing . . . . . C . . . Require replacement.
Plugged . . . . . A . . ... ( 1) Require repair or
replacement.
(1) - A plugged vent may force fluid past the seal.
VIBRATION DAMPERS
VIBRATION DAMPER INSPECTION
Condition Code Procedure
Broken . . . . .. A . . . Require replacement.
Missing . . . . . C . . . Require replacement.
Out of position . . . B .. Require repair or replacement.
Threads damaged . . . A .. Require repair or replacement.
Threads stripped (threads
missing) . . . ... A . . . Require replacement.
WHEEL ATTACHMENT HARDWARE
NOTE: For conditions noted below, also check conditions of
wheel stud holes.
CAUTION: Proper lug nut torque is essential. Follow recommended
torque specifications and tightening sequence. DO NOT
lubricate threads unless specified by the vehicle
manufacturer.
WHEEL ATTACHMENT HARDWARE INSPECTION
Condition Code Procedure
Bent . . . . . A . . . Require replacement.
Broken . . . . .. A . . (1) Require replacement.
Loose . . . . ... B ... Require repair or replacement
of affected component.
Lug nut installed
backward . . . ... B .. Require repair or replacement.
Lug nut mating surface
dished . . . . . A . . Require replacement of nut.
Lug nut mating type
incorrect . . . .. B . . Require replacement of nut.
Lug nut rounded . . . A . (2) Require replacement of nut.
Lug nut seized . . .. A . (2) Require replacement of nut.
Stud incorrect . . .. B . Require replacement of stud.
Threads damaged . . . A .. Require repair or replacement.
Threads stripped (threads
missing) . . . ... A . . . Require replacement.
(1) - Some manufacturers require replacement of all studs on
that wheel if two or more studs or nuts on the same wheel
are broken or missing.
(2) - Only required if removing wheel.
WHEEL SPEED SENSORS
See SPEED SENSORS (ELECTRONIC WHEEL AND VEHICLE) .
WIRING HARNESSES AND CONNECTORS
WIRING HARNESS AND CONNECTOR INSPECTION
Condition Code Procedure
Application incorrect ... B .. Require repair or replacement.
Attaching hardware
broken . . . . . A ... Require repair or replacement
of hardware.
Attaching hardware
missing . . . . C . . .. Require replacement of
hardware.
Attaching hardware not
functioning . . . A .. Require repair or replacement
of hardware.
Connector broken . . A .. Require repair or replacement.
Connector (Weatherpack
type) leaking . . .. A .. Require repair or replacement.
Connector melted . . A . . ... ( 1) Require repair or
replacement.
Connector missing . ... C . . . Require replacement.
Insulation damaged,
conductors exposed . . A .. Require repair or replacement.
Insulation damaged,
conductors not exposed . 1 . . . Suggest replacement.
Open . . . . . A .. Require repair or replacement.
Protective shield
(conduit) melted . ... 2 . . ... ( 1) Suggest repair or
replacement.
Protective shield
(conduit) missing . .. 2 .. Suggest repair or replacement.
Resistance (voltage drop)
out of specification ... A .. Require repair or replacement.
Routed incorrectly . .. B . . . . . Require repair.
Secured incorrectly . . B . . . . . Require repair.
Shorted . . . . . A .. Require repair or replacement.
Terminal broken . . . A .. Require repair or replacement.
Terminal burned, affecting
performance . . . A . . ... ( 1) Require repair or
replacement.
Terminal burned, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal corroded,
affecting performance .. A .. Require repair or replacement.
Terminal corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal loose, affecting
performance . . . B .. Require repair or replacement.
Terminal loose, not
affecting performance .. 1 .. Suggest repair or replacement.
Transmission connector
leaking . . . . .. . . See TRANSMISSION ASSEMBLY.
Voltage drop out of
specification . . .. A .. Require repair or replacement.
(1) - Determine cause and correct prior to repair or
replacement of part.
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