Mitsubishi Montero (1991+). Manual — part 93

CIRCUIT BREAKERS

See FUSES, FUSIBLE LINKS AND CIRCUIT BREAKERS.

CLUTCH SWITCHES

See SWITCHES.

CONNECTORS

See WIRING HARNESSES AND CONNECTORS.

CONTROL MODULES

CONTROL MODULE INSPECTION

Condition Code Procedure

Application incorrect ... B . . . Require replacement.

Attaching hardware

missing . . . . C . . .. Require replacement of

hardware.

Attaching hardware

threads damaged . . A ... Require repair or replacement

of hardware.

Attaching hardware

threads stripped

(threads missing) . .. A ... Require repair or replacement

of hardware.

Code set

(if applicable) . . A . . .. ( 1) Further inspection

required.

Connector broken . . A .. Require repair or replacement.

Connector melted . . A . . ... ( 2) Require repair or

replacement.

Connector missing . ... A . . . . . Require repair.

Contaminated . . . A . . ... ( 3) Require repair or

replacement.

Inoperative . . . . B . . ... ( 4) Require repair or

replacement. Further

inspection required.

Leaking . . . . . A .. Require repair or replacement.

Missing . . . . . C . . . Require replacement.

Terminal broken . . . A .. Require repair or replacement.

Terminal burned, affecting

performance . . . A . . ... ( 2) Require repair or

replacement.

Terminal burned, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal corroded,

affecting performance .. A .. Require repair or replacement.

Terminal corroded, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal loose, affecting

performance . . . B .. Require repair or replacement.

Terminal loose, not

affecting performance .. 1 .. Suggest repair or replacement.

Threads damaged . . . A .. Require repair or replacement.

Threads stripped (threads

missing) . . . ... A . . . Require replacement.

Wire lead conductors

exposed . . . . B .. Require repair or replacement.

Wire lead corroded . .. A .. Require repair or replacement.

Wire lead open . . .. A .. Require repair or replacement.

Wire lead shorted . ... A .. Require repair or replacement.

(1) - Refer to manufacturer’s diagnostic trouble code procedure

and require repair or replacement of affected

component(s).

(2) - Determine cause and correct prior to repair or replacement

of part.

(3) - Determine source of contamination, such as engine

coolant, fuel, metal particles, or water. Require

repair or replacement.

(4) - Inoperative includes intermittent operation or out of OEM

specification. Some components may be serviceable; check

for accepted cleaning procedure.

CRUISE CONTROL BRAKE SWITCHES

See SWITCHES.

CRUISE CONTROL CABLES

See CRUISE CONTROL LINKAGES AND CABLES.

CRUISE CONTROL CLUTCH SWITCHES

See SWITCHES.

CRUISE CONTROL LINKAGES AND CABLES

CRUISE CONTROL LINKAGE AND CABLE INSPECTION

Condition Code Procedure

Attaching hardware

broken . . . . . A ... Require repair or replacement

of hardware.

Attaching hardware

missing . . . . C . . .. Require replacement of

hardware.

Attaching hardware not

functioning . . . A ... Require repair or replacement

of hardware.

Bent . . . . . A .. Require repair or replacement.

Binding . . . . . A .. Require repair or replacement.

Bracket bent, affecting

performance . . . A .. Require repair or replacement.

Bracket bent, not

affecting performance .. .. . . No service suggested or

required.

Bracket broken, affecting

performance . . . A . . . Require replacement.

Bracket broken, not

affecting performance .. .. . . No service suggested or

required.

Bracket corroded,

affecting performance .. A .. Require repair or replacement.

Bracket corroded, not

affecting performance .. 2 .. Suggest repair or replacement.

Bracket cracked, affecting

performance . . . A .. Require repair or replacement.

Bracket cracked, not

affecting performance .. 1 .. Suggest repair or replacement.

Bracket loose, affecting

performance . . . A .. Require repair or replacement.

Bracket loose, not

affecting performance .. 1 .. Suggest repair or replacement.

Bracket missing . . . C . . . Require replacement.

Broken . . . . .. A . . . Require replacement.

Cracked . . . . . A .. Require repair or replacement.

Disconnected . . . A .. Require repair or replacement.

Kinked . . . . .. A .. Require repair or replacement.

Melted . . . . .. A . . ... ( 1) Require repair or

replacement.

Missing . . . . . C . . . Require replacement.

Noisy . . . . ... 2 .. Suggest repair or replacement.

Out of adjustment . ... B . . ... ( 2) Require repair or

replacement.

Routed incorrectly . .. 2 . . . . . Suggest repair.

Seized . . . . .. A .. Require repair or replacement.

(1) - Determine cause and correct prior to repair or replacement

of part.

(2) - Follow OEM recommended adjustment procedures. Require

repair or replacement if out of specification.

CRUISE CONTROL RESERVOIRS

See CRUISE CONTROL VACUUM HOSES, TUBES AND RESERVOIRS .

CRUISE CONTROL TUBES

See CRUISE CONTROL VACUUM HOSES, TUBES AND RESERVOIRS .

CRUISE CONTROL VACUUM DUMP RELEASE VALVES

CRUISE CONTROL VACUUM DUMP RELEASE VALVE INSPECTION

Condition Code Procedure

Attaching hardware

broken . . . . . A ... Require repair or replacement

of hardware.

Attaching hardware

missing . . . . C . . .. Require replacement of

hardware.

Attaching hardware not

functioning . . . A ... Require repair or replacement

of hardware.

Broken . . . . .. A .. Require repair or replacement.

Inoperative . . . . A . . (1) Require replacement.

Leaking . . . . . 2 . . . Suggest replacement.

Out of adjustment . ... B . . .. ( 2) Further inspection

required.

(1) - Inoperative includes intermittent operation or out of OEM

specification.

(2) - Follow OEM recommended adjustment procedures. Require

repair or replacement if out of specification.

CRUISE CONTROL VACUUM HOSES, TUBES AND RESERVOIRS

CRUISE CONTROL VACUUM HOSE, TUBE AND RESERVOIR INSPECTION

Condition Code Procedure

Leaking . . . . . A .. Require repair or replacement.

Melted . . . . .. A . . . Require replacement.

Missing . . . . . C . . . Require replacement.

Oil-soaked (spongy) . . 1 . . . Suggest replacement.

Restricted . . . .. A .. Require repair or replacement.

Surface cracks (dry-

rotted) . . . . 1 . . . Suggest replacement.

CRUISE CONTROL VEHICLE SPEED SENSORS

CRUISE CONTROL VEHICLE SPEED SENSOR INSPECTION

Condition Code Procedure

Air gap incorrect . ... B . ... (1) Require adjustment to

vehicle manufacturer’s

specifications.

Attaching hardware

broken . . . . . A ... Require repair or replacement

of hardware.

Attaching hardware

missing . . . . C . . .. Require replacement of

hardware.

Attaching hardware not

functioning . . . A ... Require repair or replacement

of hardware.

Broken . . . . .. A . . . Require replacement.

Housing cracked . . . A . . . Require replacement.

Internal resistance

does not meet

specifications . . . B . . (2) Require replacement.

Lead routing incorrect .. B .. Require rerouting according to

vehicle manufacturer’s

specifications.

Loose . . . . ... B . ... (3) Require adjustment to

vehicle manufacturer’s

specifications.

Missing . . . . . C . . . Require replacement.

Output signal incorrect . B . . ... ( 2) Require repair or

replacement.

Surface contaminated . 2 .. Suggest cleaning; identify and

correct source.

Tip bent . . . . B . . . Require replacement.

Tip broken . . . .. B . . . Require replacement.

Tip missing . . . . B . . . Require replacement.

Wire lead burned . . A . . . Require replacement.

Wire lead conductors

exposed . . . . B . . . Require replacement.

Wire lead corroded . .. A . . . Require replacement.

Wire lead open . . .. A . . . Require replacement.

Wire lead shorted . ... A . . . Require replacement.

(1) - If a sensor is not adjustable, further inspection is

required to identify and correct cause.

(2) - Component failure may be caused by water intrusion into

the wiring harness. Always check insulation for damage