Mitsubishi Montero (1991+). Manual — part 76

Bracket corroded, not

affecting performance .. 2 .. Suggest repair or replacement.

Bracket cracked, affecting

performance . . . A .. Require repair or replacement.

Bracket cracked, not

affecting performance .. 1 .. Suggest repair or replacement.

Bracket loose, affecting

performance . . . A .. Require repair or replacement.

Bracket loose, not

affecting performance .. 1 .. Suggest repair or replacement.

Bracket missing . . . C . . . Require replacement.

Broken . . . . .. A . . . Require replacement.

Cracked . . . . . A .. Require repair or replacement.

Disconnected . . . A .. Require repair or replacement.

Frayed . . . . .. A . . . Require replacement.

Kinked . . . . .. A .. Require repair or replacement.

Melted . . . . .. A . . ... ( 1) Require repair or

replacement.

Missing . . . . . C . . . Require replacement.

Noisy . . . . ... 2 .. Suggest repair or replacement.

Out of adjustment . ... B . . ... ( 2) Require repair or

replacement.

Routed incorrectly . .. 2 . . . . . Suggest repair.

Seized . . . . .. A .. Require repair or replacement.

Self-adjuster

inoperative . . . A .. Require repair or replacement

of self-adjuster.

Threads damaged . . . A .. Require repair or replacement.

Threads stripped (threads

missing) . . . ... A . . . Require replacement.

(1) - Determine cause and correct prior to repair or

replacement of part.

(2) - Cable replacement is required if it cannot be adjusted

within specifications.

CARRIER BEARINGS

See INTERMEDIATE SHAFT SUPPORT BEARINGS.

CLUTCH CABLES AND CABLE HOUSINGS

CLUTCH CABLE AND CABLE HOUSING INSPECTION

Condition Code Procedure

Broken . . . . .. A . . . Require replacement.

Cable bent . . . .. A . . . Require replacement.

Cable binding . . ... A .. Require repair or replacement.

Cable mounting loose . B .. Require repair or replacement.

Cable out of adjustment . B .. Require repair or replacement.

Frayed . . . . .. B . . . Require replacement.

Housing heat-damaged . 1 . . . Suggest replacement.

Missing . . . . . C . . . Require replacement.

Noisy . . . . ... 2 .. Suggest repair or replacement.

Seized . . . . .. A . . . Require replacement.

Threads damaged . . . A .. Require repair or replacement.

Threads stripped (threads

missing) . . . ... A . . . Require replacement.

Worn, affecting

performance . . . A . . . Require replacement.

CLUTCH DISCS (MANUAL TRANSMISSION)

CLUTCH DISC (MANUAL TRANSMISSION) INSPECTION

Condition Code Procedure

Backing plate cracked ... A . . . Require replacement.

Broken . . . . .. A . . . Require replacement.

Contaminated with oil ... A . . . Require replacement.

Damper cushion broken ... A . . . Require replacement.

Damper cushion

collapsed . . . .. A . . . Require replacement.

Damper spring collapsed . A . . . Require replacement.

Damper spring missing .. C . . (1) Require replacement.

Friction material cracked

through . . . . B . . . Require replacement.

Friction material flaking

or chunking . . . B . . . Require replacement.

Friction material surface

cracking . . . ... B . . . No service suggested or

required.

Grooved . . . . . B . . . No service suggested or

required unless the pressure

plate or flywheel is being

resurfaced or replaced. In this

case, replacement of clutch

disc is required.

Ridged . . . . .. B . . . No service suggested or

required unless the pressure

plate or flywheel is being

resurfaced or replaced. In this

case, replacement of clutch

disc is required.

Splines worn, affecting

performance . . . A . . . Require replacement.

Warped . . . . .. A . . . Require replacement.

Wear exceeds

specifications (where

applicable) . . . B . . . Require replacement.

Worn close to the end of

its useful life . . 1 . . . Suggest replacement.

Worn, affecting

performance . . . A . . . Require replacement.

(1) - Not all clutch discs have springs in all spring

chambers on the disc.

CLUTCH FORKS

CLUTCH FORK INSPECTION

Condition Code Procedure

Bent . . . . . B . . . Require replacement.

Broken . . . . .. A .. Require repair or replacement.

Cracked . . . . . B .. Require repair or replacement.

Worn close to the end of

its useful life . . 1 . . . Suggest replacement.

Worn, affecting

performance . . . A . . . Require replacement.

CLUTCH LINKAGES (MECHANICAL)

See LINKAGES (EXTERNAL).

CLUTCH MASTER CYLINDERS

CLUTCH MASTER CYLINDER INSPECTION

Condition Code Procedure

Cover gasket distorted .. A . Require replacement of cover

gasket.

Cover gasket gummy . .. A . Require replacement of cover

gasket.

Cylinder leaking fluid

from rear of bore . .. A .. Require repair or replacement.

Cylinder leaking fluid

internally . . . . A . . . Require replacement.

Dust boot missing . ... C . . Require replacement of dust

boot.

Dust boot punctured . . A . . Require replacement of dust

boot.

Dust boot torn . . .. A . . Require replacement of dust

boot.

Fluid level incorrect ... B . Require fluid level adjustment.

Housing damaged, affecting

performance . . . A .. Require repair or replacement.

Master cylinder has

residue in reservoir

(make parallel w/brakes

when they are done) . 2 . . .. ( 1) Further inspection

required.

Threads damaged . . . A . .. Require repair replacement

Threads stripped (threads

missing) . . . ... A . . . Require replacement.

(1) - DO NOT replace master cylinder unless it exhibits

conditions listed for replacement. You may suggest fluid

change according to OEM service intervals.

CLUTCH PEDALS

CLUTCH PEDAL INSPECTION

Condition Code Procedure

Bent, affecting

performance . . . A .. Require repair or replacement.

Broken . . . . .. A .. Require repair or replacement.

Pedal pad missing . ... C . . .. Require replacement of

pedal pad.

Pivot bushings worn,

affecting performance .. A . Require replacement of pivot

bushings.

CLUTCH PIVOTS

CLUTCH PIVOT INSPECTION

Condition Code Procedure

Bent . . . . . A . . . Require replacement.

Broken . . . . .. A .. Require repair or replacement.

Cracked . . . . . A .. Require repair or replacement.

Threads damaged . . . A .. Require repair or replacement.

Threads stripped (threads

missing) . . . ... A . . . Require replacement.

Worn close to the end of

its useful life . . 1 . . . Suggest replacement.

Worn, affecting

performance . . . A . . . Require replacement.

CLUTCH PRESSURE PLATES

See PRESSURE PLATES.

CLUTCH RELEASE BEARINGS

CLUTCH RELEASE BEARING INSPECTION

Condition Code Procedure

Collar broken . . ... A . . . Require replacement.

Cracked . . . . . A . . . Require replacement.

Rough when rotated as an

assembly . . . ... B . . . Require replacement.

Seized . . . . .. A . . . Require replacement.

Wear exceeds

specifications . . . B . . . Require replacement.

Worn close to the end of

its useful life . . 1 . . . Suggest replacement.

Worn, affecting

performance . . . A . . . Require replacement.

CLUTCH SLAVE CYLINDERS (CONCENTRIC)

CLUTCH SLAVE CYLINDER (CONCENTRIC) INSPECTION

Condition Code Procedure

Bearing rough when rotated

as an assembly . . . B . . . Require replacement.

Bearing seized . . .. A . . . Require replacement.

Bleeder pipe leaks . .. A .. Require repair or replacement.

Carrier assembly worn,

affecting performance .. A . . ... Require replacement.

Collar broken . . ... A . . . Require replacement.

Cracked . . . . . A . . . Require replacement.

Housing leaks . . ... A . . . Require replacement.

Inoperative . . . . A . . . Require replacement.

Release binding . . . A . . . Require replacement.

Spring broken . . ... A . . . Require replacement.

Threads damaged . . . A .. Require repair or replacement.

Threads stripped (threads

missing) . . . ... A . . . Require replacement.

Worn, affecting

performance . . . A . . . Require replacement.