Mitsubishi Montero (1991+). Manual — part 27
Connector missing . ... C . . . Require replacement.
Inoperative . . . . A . . (2) Require replacement.
Insulation overheated ... A . . . Require replacement.
Terminal broken . . . A .. Require repair or replacement.
Terminal burned, affecting
performance . . . A . . ... ( 1) Require repair or
replacement.
Terminal burned, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal corroded,
affecting performance .. A .. Require repair or replacement.
Terminal corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal loose, affecting
performance . . . B .. Require repair or replacement.
Terminal loose, not
affecting performance .. 1 .. Suggest repair or replacement.
(1) - Determine cause and correct prior to repair or
replacement of part.
(2) - Inoperative includes intermittent operation or out of
OEM specification.
BLOWER SWITCHES
See SWITCHES.
CABIN AIR FILTERS
CABIN AIR FILTER INSPECTION
Condition Code Procedure
Air flow obstruction . A . . . . Require cleaning or
replacement.
Maintenance intervals ... 3 . . . Suggest replacement.
Missing . . . . . C . . . Require replacement.
CIRCUIT BREAKERS
See FUSES, FUSIBLE LINKS AND CIRCUIT BREAKERS.
COMPRESSOR CLUTCH ASSEMBLIES
COMPRESSOR CLUTCH ASSEMBLY INSPECTION
Condition Code Procedure
Air gap incorrect . ... B .. Require repair or replacement.
Bearing seized . . .. A .. Require replacement of bearing
or assembly.
Bearing worn, affecting
performance . . . A .. Require replacement of bearing
or assembly.
Coil shows signs of
overheating . . . 1 . Suggest replacement of coil.
Connector broken . . A .. Require repair or replacement.
Connector (Weatherpack
type) leaking . . .. A .. Require repair or replacement.
Connector melted,
affecting performance .. A . . ... ( 1) Require repair or
replacement.
Connector melted, not
affecting performance .. 2 . . ... ( 1) Suggest repair or
replacement.
Connector missing . ... C . . . Require replacement.
Hub broken . . . .. A . . . Require replacement.
Hub cracked . . . . B . . . Require replacement.
Hub loose on shaft . .. A . . . Require replacement.
Hub scored, affecting
performance . . . A . . . Require replacement.
Hub warped, affecting
performance . . . A . . . Require replacement.
Inoperative . . . . A . . ... ( 2) Require repair or
replacement.
Noisy . . . . ... 2 .. Suggest repair or replacement.
Slips . . . . ... A .. Require repair or replacement.
Terminal burned, affecting
performance . . . A . . ... ( 1) Require repair or
replacement.
Terminal burned, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal corroded,
affecting performance .. A .. Require repair or replacement.
Terminal corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal loose, affecting
performance . . . B .. Require repair or replacement.
Terminal loose, not
affecting performance .. 1 .. Suggest repair or replacement.
Will not disengage . .. A .. Require repair or replacement.
Wire lead burned . . A .. Require repair or replacement.
Wire lead conductors
exposed . . . . B .. Require repair or replacement.
Wire lead open . . .. A .. Require repair or replacement.
Wire lead shorted . ... A .. Require repair or replacement.
(1) - Determine cause and correct prior to repair or
replacement of part.
(2) - Inoperative includes intermittent operation or out of
OEM specification.
COMPRESSORS
COMPRESSOR INSPECTION
Condition Code Procedure
Attaching hardware
broken . . . . . A ... Require repair or replacement
of hardware.
Attaching hardware
missing . . . . C . . .. Require replacement of
hardware.
Attaching hardware not
functioning . . . A ... Require repair or replacement
of hardware.
Bracket bent, affecting
performance . . . A .. Require repair or replacement.
Bracket bent, not
affecting performance .. .. . . No service suggested or
required.
Bracket broken, affecting
performance . . . A . . . Require replacement.
Bracket broken, not
affecting performance .. .. . . No service suggested or
required.
Bracket corroded,
affecting performance .. A .. Require repair or replacement.
Bracket corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Bracket cracked, affecting
performance . . . A .. Require repair or replacement.
Bracket cracked, not
affecting performance .. 1 .. Suggest repair or replacement.
Bracket holes elongated,
affecting performance .. A .. Require repair or replacement.
Bracket holes elongated,
not affecting
performance . . . .. . . No service suggested or
required.
Bracket loose, affecting
performance . . . A .. Require repair or replacement.
Bracket loose, not
affecting performance .. 1 .. Suggest repair or replacement.
Bracket missing . . . C . . . Require replacement.
Housing broken, affecting
performance . . . A .. Require repair or replacement.
Housing broken, not
affecting performance .. .. . . No service suggested or
required.
Housing cracked, affecting
performance . . . A .. Require repair or replacement.
Housing cracked, not
affecting performance .. 1 .. Suggest repair or replacement.
Inoperative . . . . A . . ... ( 1) Require repair or
replacement.
Leaking . . . . . A .. Require repair or replacement.
Noisy . . . . ... 2 . . ... ( 2) Suggest repair or
replacement.
Threads damaged . . . A .. Require repair or replacement.
Threads stripped (threads
missing) . . . ... A . . . Require replacement.
Tubing connection
leaking . . . . A .. Require repair or replacement.
(1) - Inoperative includes intermittent operation or out of
OEM specification.
(2) - Compressor noise can also be caused by low oil level,
state of charge, air contamination, or type of
refrigerant.
CONDENSER AIR SEALS
CONDENSER AIR SEAL INSPECTION
Condition Code Procedure
Leaking . . . . . A . Require repair or replacement.
Missing . . . . . C . . ... Require replacement.
CONDENSER FAN MOTORS
See COOLING FAN MOTORS.
CONDENSERS
CONDENSER INSPECTION
Condition Code Procedure
Abrasion damage, affecting
structural integrity ... A .. Require repair or replacement.
Abrasion damage, not
affecting structural
integrity . . . .. .. . . No service suggested or
required.
Air flow obstruction,
affecting performance .. A .. Require repair or replacement.
Attaching hardware
broken . . . . . A ... Require repair or replacement
of hardware.
Attaching hardware
missing . . . . C . . .. Require replacement of
hardware.
Attaching hardware not
functioning . . . A ... Require repair or replacement
of hardware.
Bent, affecting
performance . . . A .. Require repair or replacement.
Bent, not affecting
performance . . . .. . . No service suggested or
required.
Bracket bent, affecting
performance . . . A .. Require repair or replacement.
Bracket bent, not
affecting performance .. .. . . No service suggested or
required.
Bracket broken, affecting
performance . . . A . . . Require replacement.
Bracket broken, not
affecting performance .. .. . . No service suggested or
required.
Bracket corroded,
affecting performance .. A .. Require repair or replacement.
Bracket corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Bracket cracked, affecting
performance . . . A .. Require repair or replacement.
Bracket cracked, not
affecting performance .. 1 .. Suggest repair or replacement.
Bracket holes elongated,
affecting performance .. A .. Require repair or replacement.
Bracket holes elongated,
not affecting
performance . . . .. . . No service suggested or
required.
Bracket loose, affecting
performance . . . A .. Require repair or replacement.
Bracket loose, not
affecting performance .. 1 .. Suggest repair or replacement.
Bracket missing . . . C . . . Require replacement.
Corroded, affecting
structural integrity ... A . . . Require replacement.
Corroded, not affecting
structural integrity ... .. . . No service suggested or
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