Mitsubishi Montero (1991+). Manual — part 121

ENGINE COMPONENTS

ACCELERATOR PEDAL POSITION SENSORS

ACCELERATOR PEDAL POSITION SENSOR INSPECTION

Condition Code Procedure

Attaching hardware

missing . . . . C . . .. Require replacement of

hardware.

Attaching hardware

threads damaged . . A ... Require repair or replacement

of hardware.

Attaching hardware

threads stripped

(threads missing) . .. A ... Require repair or replacement

of hardware.

Connector broken . . A .. Require repair or replacement.

Connector (Weatherpack

type) leaking . . .. A .. Require repair or replacement.

Connector melted . . A . . ... ( 1) Require repair or

replacement.

Connector missing . ... C . . . Require replacement.

Inoperative . . . . B . . ... ( 2) Require repair or

replacement. Further

inspection required.

Missing . . . . . C . . . Require replacement.

Resistance out of

specification . . .. B .. Require repair or replacement.

Terminal broken . . . A .. Require repair or replacement.

Terminal burned, affecting

performance . . . A . . ... ( 1) Require repair or

replacement.

Terminal burned, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal corroded,

affecting performance .. A .. Require repair or replacement.

Terminal corroded, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal loose, affecting

performance . . . B .. Require repair or replacement.

Terminal loose, not

affecting performance .. 1 .. Suggest repair or replacement.

Threads stripped (threads

missing) . . . ... A . . . Require replacement.

Wire lead conductors

exposed . . . . B .. Require repair or replacement.

Wire lead corroded . .. A .. Require repair or replacement.

Wire lead open . . .. A .. Require repair or replacement.

Wire lead shorted . ... A .. Require repair or replacement.

(1) - Determine cause and correct prior to repair or

replacement of part.

(2) - Inoperative includes intermittent operation or out of OEM

specification. Some components may be serviceable; check

for accepted cleaning procedure.

ACCESSORY BELTS

ACCESSORY BELT INSPECTION

Condition Code Procedure

Alignment incorrect . . B . . .. ( 1) Further inspection

required.

Cracked . . . . . 1 . . . Suggest replacement.

Frayed . . . . .. 1 . . . Suggest replacement.

Missing . . . . . C . . . Require replacement.

Noisy . . . . ... 2 . . .. ( 2) Further inspection

required.

Plies separated . . . A . . . Require replacement.

Tension out of

specification . . .. B . . ... Require adjustment or

replacement.

Worn beyond adjustment

range . . . . .. B . . . Require replacement.

Worn so it contacts

bottom of pulley . ... A . . . Require replacement.

(1) - Determine cause of incorrect alignment and require repair.

(2) - Determine cause of noise and suggest repair.

ACCESSORY PULLEYS

ACCESSORY PULLEY INSPECTION

Condition Code Procedure

Alignment incorrect . . B .. Require repair or replacement.

Attaching hardware

broken . . . . . A ... Require repair or replacement

of hardware.

Attaching hardware

missing . . . . C . . .. Require replacement of

hardware.

Attaching hardware not

functioning . . . A ... Require repair or replacement

of hardware.

Bent . . . . . A . . . Require replacement.

Cracked . . . . . A . . . Require replacement.

Loose . . . . ... A .. Require repair or replacement.

Missing . . . . . C . . . Require replacement.

Pulley damaged, affecting

belt life . . . .. A . . . Require replacement.

ACTUATORS

See SENSORS AND ACTUATORS.

AIR CONDITIONING CYCLING SWITCHES

AIR CONDITIONING CYCLING SWITCH INSPECTION

Condition Code Procedure

Attaching hardware

missing . . . . C . . .. Require replacement of

hardware.

Attaching hardware

threads damaged . . A ... Require repair or replacement

of hardware.

Attaching hardware

threads stripped

(threads missing) . .. A ... Require repair or replacement

of hardware.

Connector broken . . A .. Require repair or replacement.

Connector (Weatherpack

type) leaking . . .. A .. Require repair or replacement.

Connector melted . . A . . ... ( 1) Require repair or

replacement.

Connector missing . ... C . . . Require replacement.

Contaminated . . . A . . ... ( 2) Require repair or

replacement.

Inoperative . . . . B . . ... ( 3) Require repair or

replacement. Further

inspection required.

Leaking . . . . . A .. Require repair or replacement.

Missing . . . . . C . . . Require replacement.

Resistance out of

specification . . ... B .. Require repair or replacement.

Restricted, affecting

performance . . . A .. Require repair or replacement.

Terminal broken . . . A .. Require repair or replacement.

Terminal burned, affecting

performance . . . A . . ... ( 1) Require repair or

replacement.

Terminal burned, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal corroded,

affecting performance .. A .. Require repair or replacement.

Terminal corroded, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal loose, affecting

performance . . . B .. Require repair or replacement.

Terminal loose, not

affecting performance .. 1 .. Suggest repair or replacement.

Threads damaged . . . A .. Require repair or replacement.

Threads stripped (threads

missing) . . . ... A . . . Require replacement.

Wire lead conductors

exposed . . . . B .. Require repair or replacement.

Wire lead corroded . .. A .. Require repair or replacement.

Wire lead open . . .. A .. Require repair or replacement.

Wire lead shorted . ... A .. Require repair or replacement.

(1) - Determine cause and correct prior to repair or

replacement of part.

(2) - Determine source of contamination, such as engine

coolant, fuel, metal particles, or water. Require

repair or replacement.

(3) - Inoperative includes intermittent operation or out of OEM

specification. Some components may be serviceable; check

for accepted cleaning procedure.

AIR CONDITIONING PRESSURE SENSORS

AIR CONDITIONING PRESSURE SENSOR INSPECTION

Condition Code Procedure

Attaching hardware

missing . . . . C . . .. Require replacement of

hardware.

Attaching hardware

threads damaged . . A ... Require repair or replacement

of hardware.

Attaching hardware

threads stripped

(threads missing) . .. A ... Require repair or replacement

of hardware.

Connector broken . . A .. Require repair or replacement.

Connector (Weatherpack

type) leaking . . .. A .. Require repair or replacement.

Connector melted . . A . . ... ( 1) Require repair or

replacement.

Connector missing . ... C . . . Require replacement.

Contaminated . . . A . . ... ( 2) Require repair or

replacement.

Inoperative . . . . B . . ... ( 3) Require repair or

replacement. Further

inspection required.

Leaking . . . . . A .. Require repair or replacement.

Missing . . . . . C . . . Require replacement.

Resistance out of

specification . . .. B .. Require repair or replacement.

Restricted, affecting

performance . . . A .. Require repair or replacement.

Terminal broken . . . A .. Require repair or replacement.

Terminal burned, affecting

performance . . . A . . ... ( 1) Require repair or

replacement.

Terminal burned, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal corroded,

affecting performance .. A .. Require repair or replacement.

Terminal corroded, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal loose, affecting

performance . . . B .. Require repair or replacement.

Terminal loose, not

affecting performance .. 1 .. Suggest repair or replacement.

Threads damaged . . . A .. Require repair or replacement.

Threads stripped (threads

missing) . . . ... A . . . Require replacement.

Wire lead conductors

exposed . . . . B .. Require repair or replacement.

Wire lead corroded . .. A .. Require repair or replacement.

Wire lead open . . .. A .. Require repair or replacement.

Wire lead shorted . ... A .. Require repair or replacement.

(1) - Determine cause and correct prior to repair or

replacement of part.

(2) - Determine source of contamination, such as engine

coolant, fuel, metal particles, or water. Require

repair or replacement.

(3) - Inoperative includes intermittent operation or out of

OEM specification. Some components may be serviceable;

check for accepted cleaning procedure.

AIR DUCTS AND TUBES

AIR DUCT AND TUBE INSPECTION

Condition Code Procedure