Mitsubishi Montero (1991+). Manual — part 51
Condition Code Procedure
Tire diameter incorrect,
affecting ABS or TCS ... A . . . Require replacement.
Tire pressure incorrect,
affecting ABS or TCS ... A .. Require repair or replacement.
Tire size incorrect,
affecting ABS or TCS ... A . . . Require replacement.
TOOTHED RINGS (TONE WHEEL)
NOTE: Copied from Drivetrain UIGs.
If the toothed ring requires replacement and cannot be
replaced as a separate component, replace the assembly of which the
ring is a part.
TOOTHED RING INSPECTION
Condition Code Procedure
Alignment incorrect . . B . . . ... Require repair or
replacement.
Bent . . . . . B . . . Require replacement.
Contaminated, affecting
performance . . . . A . . Require repair. Identify
and correct cause.
Cracked . . . . . B . . . Require replacement.
Loose . . . . ... A . . . . Require replacement
of worn parts.
Missing . . . . . C . . . Require replacement.
Number of teeth
incorrect . . . .. B . . . Require replacement.
Teeth broken . . . A . . . Require replacement.
Teeth damaged, affecting
performance . . . A . . . Require replacement.
VACUUM BOOSTERS
VACUUM BOOSTER INSPECTION
Condition Code Procedure
Applies too much assist
(oversensitive) . . A . . . Require replacement.
Attaching hardware
broken . . . . . A ... Require repair or replacement
of hardware.
Attaching hardware
missing . . . . C . . .. Require replacement of
hardware.
Attaching hardware not
functioning . . . A ... Require repair or replacement
of hardware.
Auxiliary vacuum pump
inoperative . . . A . . ... ( 1) Require repair or
replacement.
Check valve grommet
deteriorated, affecting
performance . . . A .. Require replacement of grommet.
Check valve grommet
deteriorated, not
affecting performance .. 1 . Suggest replacement of grommet.
Check valve inoperative . A . . ... ( 2) Require repair or
replacement.
Check valve leaking . . A . Require replacement of check
valve.
Check valve missing . . C . Require replacement of check
valve.
Check valve noisy . ... 2 . . . Suggest replacement.
Connector broken . . A .. Require repair or replacement.
Connector (Weatherpack
type) leaking . . .. A .. Require repair or replacement.
Connector melted . . A . . (3) Require replacement.
Connector missing . ... C . . . Require replacement.
Leaking . . . . . A . . . Require replacement.
Terminal burned, affecting
performance . . . A . . ... ( 3) Require repair or
replacement.
Terminal burned, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal corroded,
affecting performance .. A .. Require repair or replacement.
Terminal corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal loose, affecting
performance . . . B .. Require repair or replacement.
Terminal loose, not
affecting performance .. 1 .. Suggest repair or replacement.
Threads damaged . . . A .. Require repair or replacement.
Threads stripped (threads
missing) . . . ... A . . . Require replacement.
Vacuum hose filter
leaking . . . . A .. Require replacement of filter.
Vacuum hose filter
restricted . . . . A .. Require replacement of filter.
Wire lead burned . . A .. Require repair or replacement.
Wire lead conductors
exposed . . . . B .. Require repair or replacement.
Wire lead open . . .. A .. Require repair or replacement.
Wire lead shorted . ... A .. Require repair or replacement.
(1) - Inoperative includes intermittent operation or out of
OEM specification.
(2) - Inoperative includes intermittent operation.
(3) - Determine cause and correct prior to replacement of part.
VACUUM HOSES
See HOSES.
VALVES
VALVE INSPECTION
Condition Code Procedure
Attaching hardware
broken . . . . . A ... Require repair or replacement
of hardware.
Attaching hardware
missing . . . . C . . .. Require replacement of
hardware.
Attaching hardware
not functioning . . A ... Require repair or replacement
of hardware.
Leaking . . . . . B .. Require repair or replacement.
Linkage bent (rear
load valves) . . ... A ... Require repair or replacement
of linkage.
Linkage broken (rear
load valves) . . ... A ... Require repair or replacement
of linkage.
Linkage disconnected
(rear load valves) . . C ... Require repair or replacement
of linkage.
Pressure out of
specification . . .. B . .. Require adjustment. If not
possible, require replacement.
Seized . . . . .. A . . . Require replacement.
Sticking . . . . A .. Require repair or replacement.
Terminal burned,
affecting performance .. A . . ... ( 1) Require repair or
replacement.
Terminal burned, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal corroded,
affecting performance .. A .. Require repair or replacement.
Terminal corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal loose, affecting
performance . . . B .. Require repair or replacement.
Terminal loose, not
affecting performance .. 1 .. Suggest repair or replacement.
Threads damaged . . . A .. Require repair or replacement.
Threads stripped (threads
missing) . . . ... A . . . Require replacement.
Wire lead burned . . A .. Require repair or replacement.
Wire lead conductors
exposed . . . . B .. Require repair or replacement.
Wire lead open . . .. A .. Require repair or replacement.
Wire lead shorted . ... A .. Require repair or replacement.
(1) - Determine cause and correct prior to repair or replacement
of part.
WHEEL ATTACHING HARDWARE
For conditions noted below, also check condition of wheel
stud holes.
CAUTION: Proper lug nut torque is essential. Follow manufacturer’s
torque specifications and tightening sequence. DO NOT
lubricate threads unless specified by the vehicle
manufacturer.
WHEEL ATTACHING HARDWARE INSPECTION
Condition Code Procedure
Bent . . . . . A . . . Require replacement.
Broken . . . . .. A . . (1) Require replacement.
Loose . . . . ... B ... Require repair or replacement
of affected component.
Lug nut flats rounded ... A . . Require replacement of nut.
Lug nut installed
backward . . . ... B . . . . . Require repair.
Lug nut mating surface
dished . . . . . A . . Require replacement of nut.
Lug nut mating type
incorrect . . . .. B . . Require replacement of nut.
Lug nut seized . . .. A . .. Require replacement of nut
and/or stud.
Stud incorrect . . .. B . Require replacement of stud.
Threads damaged . . . A ... Require repair or replacement
of component with damaged
threads.
Threads stripped (threads
missing) . . . ... A . . .. Require replacement of
component with stripped
threads.
(1) - Some manufacturers require replacement of all studs on
any wheel if two or more studs or nuts on the same wheel
are broken or missing.
WHEEL BEARINGS, RACES AND SEALS
NOTE: Grease seal replacement is required if seal is removed.
You are not required to replace these components in axle
sets. Determine the need to replace based upon the
individual component conditions that follow.
WHEEL BEARINGS, RACES AND SEALS INSPECTION
Condition Code Procedure
Axle seal on drive axle
leaking . . . . A . Require replacement of seal and
inspection of axle, bearing,
housing, and vent tube.
Bearing end-play exceeds
specifications . . . B .. Require adjustment of bearing,
if possible. If proper
adjustment cannot be obtained,
require replacement of bearing
assembly.
Bearing rollers, balls or
races are worn, pitted, or
feel rough when rotated as
an assembly . . . B .. Require replacement of bearing
assembly.
Seal leaking . . . A . .. (1) Require replacement of
seal and inspection of bearings.
Spindle worn . . . B .. Require replacement of spindle
and bearings.
(1) - Require inspection of mating and sealing surface and
repair or replace as necessary. Check vent. A plugged
vent may force fluid past the seal.
WHEEL CYLINDERS
You are not required to replace or rebuild wheel cylinders in
axle sets. However, when rebuilding or replacing a wheel cylinder due
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