Mitsubishi Eclipse / Eclipse Spyder (2000-2002). Service and repair manual — part 57

SPECIFICATIONS

TSB Revision

ENGINE MECHANICAL <3.0L ENGINE>

11C-37

INSPECTION

M1112004400095

AUTO-TENSIONER

•

Check the auto-tensioner for possible leaks.

•

Check the pushrod for cracks.

SPECIFIC ATIO NS

FASTENER TIGHTENING SPECIFICATIONS

M1111003800150

AC001740AB

PUSHROD

SPRING

AUTO-TENSIONER

ITEMS

SPECIFICATIONS

Auto-tensioner attaching bolt

23

±

3 N

⋅

m (17

±

3 ft-lb)

Camshaft sprocket attaching bolt

88

±

10 N

⋅

m (65

±

7 ft-lb)

Camshaft thrust case attaching bolt

13

±

2 N

⋅

m (109

±

21 in-lb)

Control wiring harness protector attaching bolt

4.9

±

1.0 N

⋅

m (44

±

8 in-lb)

Crankshaft bolt

182

±

4 N

⋅

m (134

±

3 ft-lb)

Crankshaft position sensor attaching bolt

8.8

±

1.0 N

⋅

m (78

±

9 in-lb)

Cylinder head bolt <cold engine>

108

±

5 N

⋅

m

→

0 N

⋅

m

→

108

±

5 N

⋅

m

(80

±

3 ft-lb

→

0 in-lb

→

80

±

3 ft-lb)

Distributor attaching bolt

13

±

2 N

⋅

m (109

±

21 in-lb)

Drive plate bolt <A/T>

74

±

2 N

⋅

m (55

±

1 ft-lb)

Engine mount bracket attaching bolt

M10

86

±

12 N

⋅

m (64

±

8 ft-lb)

M12

81

±

12 N

⋅

m (60

±

9 ft-lb)

Engine mount bracket attaching nut

86

±

12 N

⋅

m (64

±

8 ft-lb)

Engine mount stay attaching bolt

35

±

6 N

⋅

m (26

±

4 ft-lb)

Engine support bracket right attaching nut

44

±

5 N

⋅

m (33

±

3 ft-lb)

Flywheel plate bolt <M/T>

74

±

2 N

⋅

m (55

±

1 ft-lb)

Ground wire attaching bolt

8.9

±

1.9 N

⋅

m (78

±

17 in-lb)

High-pressure fuel hose attaching bolt

4.9

±

1.0 N

⋅

m (44

±

8 in-lb)

Lower oil pan attaching bolt

11

±

1 N

⋅

m (96

±

8 in-lb)

Oil dipstick guide attaching bolt

48

±

6 N

⋅

m (36

±

4 ft-lb)

Oil pan cover attaching bolt

11

±

1 N

⋅

m (96

±

8 in-lb)

Oil pan drain plug

39

±

5 N

⋅

m (29

±

4 ft-lb)

Power steering oil pump attaching bolt

42

±

7 N

⋅

m (31

±

5 ft-lb)

Rocker arm and shaft assembly attaching bolt

31

±

3 N

⋅

m (23

±

2 ft-lb)

Rocker cover attaching bolt

3.4

±

0.5 N

⋅

m (31

±

4 in-lb)

SPECIFICATIONS

TSB Revision

ENGINE MECHANICAL <3.0L ENGINE>

11C-38

SERVICE SPECIFICATIONS

M1111000300219

SEALANT

M1111000500172

Starter attaching bolt

30

±

3 N

⋅

m (23

±

2 ft-lb)

Tensioner pulley attaching bolt

44

±

10 N

⋅

m (33

±

7 ft-lb)

Timing belt front lower cover attaching bolt

11

±

1 N

⋅

m (96

±

8 in-lb)

Timing belt front upper cover attaching bolt

M6

11

±

1 N

⋅

m (96

±

8 in-lb)

M8

14

±

1 N

⋅

m (117

±

13 in-lb)

Timing belt rear cover attaching bolt

14

±

1 N

⋅

m (117

±

13 in-lb)

Timing belt tensioner arm attaching bolt

44

±

10 N

⋅

m (33

±

7 ft-lb)

Timing belt tensioner pulley attaching bolt

48

±

6 N

⋅

m (36

±

4 ft-lb)

Upper oil pan attaching bolt

M6

5.9

±

1.0 N

⋅

m (52

±

9 in-lb)

M10

35

±

6 N

⋅

m (26

±

4 ft-lb)

ITEMS

SPECIFICATIONS

ITEMS

STANDARD VALUE

LIMIT

Basic ignition timing at idle

5

°

BTDC

±

3

°

−

Actual ignition timing at idle

Approximately 15

°

BTDC

−

CO content %

0.5 or less

−

HC contents ppm

100 or less

−

Curb idle speed r/min

700

±

100

−

Compression pressure (250

−

400 r/min) kPa (psi)

824 (119)

Minimum 575 (83)

Compression pressure difference of all cylinder kPa (psi)

−

98 (14)

Intake manifold vacuum at curb idle kPa (in Hg)

−

Minimum 60 (18)

Auto-tensioner pushrod movement mm (in)

Within 1.0 (0.04)

−

Auto-tensioner rod protrusion mm (in)

3.8

−

5.0 (0.15

−

0.20)

−

ITEM

SPECIFIED SEALANT

Oil pan

MITSUBISHI GENUINE Sealant Part No. MD970389 or equivalent

11D-1

GROUP 11D

ENGINE OVERHAUL

<3.0L ENGINE>

CONTENTS

SPECIAL TOOLS. . . . . . . . . . . . . . . .

11D-2

GENERATOR AND DRIVE BELT . . .

11D-4

REMOVAL AND INSTALLATION . . . . . . . .

11D-4

INTAKE MANIFOLD PLENUM AND
THROTTLE BODY ASSEMBLY . . . .

11D-6

REMOVAL AND INSTALLATION . . . . . . . .

11D-6

IGNITION SYSTEM . . . . . . . . . . . . . .

11D-8

REMOVAL AND INSTALLATION . . . . . . . .

11D-8

TIMING BELT. . . . . . . . . . . . . . . . . . .

11D-10

REMOVAL AND INSTALLATION . . . . . . . .

11D-10

INSPECTION . . . . . . . . . . . . . . . . . . . . . . .

11D-15

INTAKE MANIFOLD AND
FUEL PARTS . . . . . . . . . . . . . . . . . . .

11D-18

REMOVAL AND INSTALLATION . . . . . . . .

11D-18

WATER PUMP & WATER HOSE . . .

11D-20

REMOVAL AND INSTALLATION . . . . . . . .

11D-20

EXHAUST MANIFOLD. . . . . . . . . . . .

11D-23

REMOVAL AND INSTALLATION . . . . . . . .

11D-23

ROCKER ARMS AND CAMSHAFT. .

11D-24

REMOVAL AND INSTALLATION . . . . . . . .

11D-24

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

11D-27

CYLINDER HEAD AND VALVES. . . .

11D-31

REMOVAL AND INSTALLATION . . . . . . . .

11D-31

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

11D-34

OIL PAN AND OIL PUMP. . . . . . . . . .

11D-38

REMOVAL AND INSTALLATION . . . . . . . .

11D-38

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

11D-44

PISTON AND CONNECTING ROD . .

11D-45

REMOVAL AND INSTALLATION . . . . . . . .

11D-45

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

11D-51

CRANKSHAFT AND CYLINDER
BLOCK . . . . . . . . . . . . . . . . . . . . . . . .

11D-53

REMOVAL AND INSTALLATION . . . . . . . .

11D-53

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

11D-57

SPECIFICATIONS . . . . . . . . . . . . . . .

11D-59

FASTENER TIGHTENING
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . .

11D-59

GENERAL SPECIFICATIONS . . . . . . . . . .

11D-61

SERVICE SPECIFICATIONS . . . . . . . . . . .

11D-61

SEALANTS . . . . . . . . . . . . . . . . . . . . . . . . .

11D-63

SPECIAL TOOLS

TSB Revision

ENGINE OVERHAUL <3.0L ENGINE>

11D-2

.

SPECIA L TO O LS

M1113000600045

TOOL

TOOL NUMBER AND
NAME

SUPERSESSION

APPLICATION

MD998781 Flywheel
stopper

General service tool

Loosening and tightening
crankshaft bolts

MB990767 End yoke
holder

MB990767-01

Holding camshaft
sprocket when loosening
or torquing bolt.

MD998715 Pins

MIT308239

MD998769 Crankshaft
spacer

General service tool

Rotation of crankshaft
when installing piston and
timing belt

MD998767 Tension pulley
wrench

MD998752-01

Adjustment of timing belt
tension

MD998443 Lash adjuster
holder (8)

MD998443-01

Supporting lash adjuster
to prevent it from falling
when rocker shaft
assembly is removed or
installed

MD998713 Camshaft oil
seal installer

MD998713-01

Installation of camshaft oil
seal

MB991559 Camshaft oil
seal installer adaptor <left
bank side>

General service tool

D998781

MB990767

D998715

D998769

D998767

D998443

D998713

B991559