Mitsubishi Eclipse / Eclipse Spyder (2000-2002). Service and repair manual — part 613

SPECIFICATIONS

TSB Revision

POWER STEERING

37A-47

LUBRICANTS

M1372000400071

SEALANTS

M1372000500078

Gear box total pinion torque N

⋅

m (in-lb) [Change in torque: 0.7 N

⋅

m

(6.1 in-lb) or less]

0.8

−

1.9 (6.9

−

16.5)

−

Opening dimension of special tool MB991561 mm (in)

1.9 (0.07)

−

Band crimped width mm (in)

1.4

−

1.8 (0.06

−

0.07)

−

ITEMS

STANDARD VALUE

LIMIT

ITEMS

SPECIFIED
LUBRICANTS

QUANTITY dm

3

(qt)

Gear box

Bearing

MITSUBISHI POWER
STEERING FLUID

As required

O-ring

Oil seal

Special tool (MB991213)

Pinion and valve assembly seal ring
part

Bellows

Silicon grease

As required

Oil pump

Power steering fluid

MITSUBISHI POWER
STEERING FLUID

0.8 (0.85)

Friction surface of rotor vane, cam
ring and pump cover

MITSUBISHI POWER
STEERING FLUID

As required

O-ring

ITEMS

SPECIFIED SEALANTS

Power steering gear box

End plug

3M



AAD Part No.8672, 8679, 8678,

8661, 8663 or equivalent

Rack support cover

NOTES

42-1

GROUP 42

BODY

CONTENTS

HOOD. . . . . . . . . . . . . . . . . . . . .

42-5

HOOD DIAGNOSIS . . . . . . . . . . . .

42-5

INTRODUCTION TO HOOD DIAGNOSIS

42-5

HOOD DIAGNOSTIC TROUBLESHOOTING
STRATEGY . . . . . . . . . . . . . . . . . . . . . .

42-5

SYMPTOM CHART . . . . . . . . . . . . . . . .

42-5

SYMPTOM PROCEDURES . . . . . . . . .

42-5

HOOD. . . . . . . . . . . . . . . . . . . . . . .

42-7

REMOVAL AND INSTALLATION . . . . .

42-7

INSPECTION . . . . . . . . . . . . . . . . . . . . .

42-8

FENDER. . . . . . . . . . . . . . . . . . .

42-9

REMOVAL AND INSTALLATION .

42-9

FUEL FILLER LID . . . . . . . . . . .

42-10

REMOVAL AND INSTALLATION .

42-10

STRUT TOWER BAR . . . . . . . .

42-11

REMOVAL AND INSTALLATION .

42-11

WINDOW GLASS . . . . . . . . . . .

42-11

WINDOW GLASS DIAGNOSIS . . .

42-11

INTRODUCTION TO WINDOW GLASS
DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . .

42-11

WINDOW GLASS DIAGNOSTIC
TROUBLESHOOTING STRATEGY . . .

42-11

SYMPTOM CHART . . . . . . . . . . . . . . . .

42-12

SYMPTOM PROCEDURES . . . . . . . . .

42-12

SPECIAL TOOLS. . . . . . . . . . . . . .

42-12

WINDOW GLASS . . . . . . . . . . . . . .

42-12

GENERAL DESCRIPTION. . . . . . . . . . .

42-12

WINDSHIELD . . . . . . . . . . . . . . . . .

42-13

REMOVAL AND INSTALLATION. . . . . .

42-13

QUARTER WINDOW GLASS . . . .

42-19

REMOVAL AND INSTALLATION. . . . . .

42-19

LIFT GATE WINDOW GLASS . . . .

42-22

REMOVAL AND INSTALLATION. . . . . .

42-22

QUARTER WINDOW GLASS AND
REGULATOR ASSEMBLY . . .

42-25

GENERAL DESCRIPTION . . . . . . .

42-25

WINDOW GLASS DIAGNOSIS . . .

42-25

INTRODUCTION TO WINDOW GLASS
DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . .

42-25

WINDOW GLASS DIAGNOSTIC
TROUBLESHOOTING STRATEGY . . . .

42-25

SYMPTOM CHART . . . . . . . . . . . . . . . .

42-25

SYMPTOM PROCEDURES . . . . . . . . . .

42-25

POWER WINDOW DIAGNOSIS. . .

42-27

INTRODUCTION TO POWER WINDOWS
DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . .

42-27

POWER WINDOWS DIAGNOSTIC
TROUBLESHOOTING STRATEGY . . . .

42-27

SYMPTOM CHART . . . . . . . . . . . . . . . .

42-28

SYMPTOM PROCEDURES . . . . . . . . . .

42-29

ON-VEHICLE SERVICE . . . . . . . . .

42-38

QUARTER WINDOW GLASS
ADJUSTMENT . . . . . . . . . . . . . . . . . . . .

42-38

42-2

QUARTER WINDOW GLASS AND
REGULATOR ASSEMBLY . . . . . .

42-40

REMOVAL AND INSTALLATION . . . . .

42-40

INSPECTION . . . . . . . . . . . . . . . . . . . . .

42-41

DOOR. . . . . . . . . . . . . . . . . . . . .

42-41

GENERAL DESCRIPTION . . . . . .

42-41

CENTRAL DOOR LOCKING SYSTEM
DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . .

42-41

POWER WINDOW DIAGNOSIS . .

42-42

INTRODUCTION TO POWER WINDOWS
DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . .

42-42

POWER WINDOWS DIAGNOSTIC
TROUBLESHOOTING STRATEGY . . .

42-42

SYMPTOM CHART . . . . . . . . . . . . . . . .

42-42

SYMPTOM PROCEDURES . . . . . . . . .

42-43

DOOR DIAGNOSIS . . . . . . . . . . . .

42-58

DOOR DIAGNOSIS . . . . . . . . . . . . . . . .

42-58

INTRODUCTION TO GLASS AND DOOR
DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . .

42-58

GLASS AND DOOR DIAGNOSTIC
TROUBLESHOOTING STRATEGY . . .

42-58

SYMPTOM CHART . . . . . . . . . . . . . . . .

42-58

SYMPTOM PROCEDURES . . . . . . . . .

42-59

HOW TO LOCATE WIND NOISES

42-61

SPECIAL TOOLS. . . . . . . . . . . . . .

42-63

ON-VEHICLE SERVICE. . . . . . . . .

42-64

DOOR FIT ADJUSTMENT. . . . . . . . . . .

42-64

DOOR WINDOW GLASS ADJUSTMENT

42-64

DOOR INSIDE HANDLE PLAY CHECK AND
ADJUSTMENT. . . . . . . . . . . . . . . . . . . .

42-69

DOOR OUTSIDE HANDLE PLAY CHECK

42-69

CIRCUIT BREAKER (INCORPORATED IN
THE POWER WINDOW MOTOR)
INSPECTION . . . . . . . . . . . . . . . . . . . . .

42-69

DOOR ASSEMBLY . . . . . . . . . . . .

42-70

REMOVAL AND INSTALLATION . . . . .

42-70

INSPECTION . . . . . . . . . . . . . . . . . . . . .

42-70

DOOR TRIM AND WATERPROOF
FILM . . . . . . . . . . . . . . . . . . . . . . . .

42-71

REMOVAL AND INSTALLATION . . . . .

42-71

INSPECTION . . . . . . . . . . . . . . . . . . . . .

42-73

DOOR GLASS AND REGULATOR

42-74

REMOVAL AND INSTALLATION. . . . . .

42-74

DOOR HANDLE AND LATCH . . . .

42-79

REMOVAL AND INSTALLATION. . . . . .

42-79

INSPECTION . . . . . . . . . . . . . . . . . . . . .

42-80

WINDOW GLASS RUNCHANNEL AND
DOOR OPENING WEATHER-STRIP

42-83

REMOVAL AND INSTALLATION. . . . . .

42-83

INSPECTION . . . . . . . . . . . . . . . . . . . . .

42-85

LIFTGATE . . . . . . . . . . . . . . . .

42-86

LIFTGATE DIAGNOSIS . . . . . . . . .

42-86

INTRODUCTION TO LIFTGATE
DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . .

42-86

LIFTGATE DIAGNOSTIC
TROUBLESHOOTING STRATEGY . . . .

42-86

SYMPTOM CHART . . . . . . . . . . . . . . . .

42-86

SYMPTOM PROCEDURES . . . . . . . . . .

42-86

SPECIAL TOOL . . . . . . . . . . . . . . .

42-87

LIFTGATE. . . . . . . . . . . . . . . . . . . .

42-88

REMOVAL AND INSTALLATION. . . . . .

42-88

LIFTGATE HANDLE AND LATCH.

42-89

REMOVAL AND INSTALLATION. . . . . .

42-89

INSPECTION . . . . . . . . . . . . . . . . . . . . .

42-90

LIFTGATE TRIM AND
WATERPROOF FILM . . . . . . . . . . .

42-91

REMOVAL AND INSTALLATION. . . . . .

42-91

TRUNK LID. . . . . . . . . . . . . . . .

42-93

TRUNK LID DIAGNOSIS . . . . . . . .

42-93

INTRODUCTION TO TRUNK LID
DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . .

42-93

TRUNK LID DIAGNOSTIC
TROUBLESHOOTING STRATEGY . . . .

42-93

SYMPTOM CHART . . . . . . . . . . . . . . . .

42-93

SYMPTOM PROCEDURES . . . . . . . . . .

42-93

TRUNK LID . . . . . . . . . . . . . . . . . . .

42-95