Mitsubishi Eclipse / Eclipse Spyder (2000-2002). Service and repair manual — part 40
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FRONT CASE AND OIL PUMP
TSB Revision
ENGINE OVERHAUL <2.4L ENGINE>
11B-37
FR O N T C A SE A N D O IL PU M P
REMOVAL AND INSTALLATION
M1113007200037
AKX00495
APPLY ENGINE OIL
TO ALL MOVING
PARTS BEFORE
INSTALLATION.
19 ± 3 N·m
14 ± 2 ft-lb
24 ± 3 N·m
17 ± 2 ft-lb
9.8 ± 2 N·m
87 ± 17 in-lb
19 ± 3 N·m
14 ± 2 ft-lb
17 ± 1 N·m
12 ± 1 ft-lb
24 ± 3 N·m
17 ± 2 ft-lb
39 ± 5 N·m
29 ± 4 ft-lb
36 ± 3 N·m
27 ± 2 ft-lb 19 ± 3 N·m
14 ± 2 ft-lb
6.9 ± 1 N·m
61 ± 9 in-lb
44 ± 5 N·m
33 ± 4 ft-lb
30
28
2
27
18
17
29
25
26
19
24
20
21
16
15
22
23
14
8
9
13
10
3
7
4
6
11
1
N
N
N
N
N
N
N
N
N
N
N
AB
12
5
REMOVAL STEPS
>>M<<
1. OIL FILTER
>>N<<
2. OIL PRESSURE SWITCH
3 DRAIN PLUG
>>L<<
4. DRAIN PLUG GASKET
<<A>>
>>K<<
5. OIL PAN
6. OIL SCREEN
7. OIL SCREEN GASKET
<<B>>
>>J<<
8. PLUG
9. O-RING
<<C>>
>>I<<
10.FLANGE BOLT
11. RELIEF PLUG
12.GASKET
13.RELIEF SPRING
14.RELIEF PLUNGER
>>H<<
15.OIL FILTER BRACKET
16.OIL FILTER BRACKET GASKET
>>H<<
17.OIL PUMP CASE ASSEMBLY
18.FRONT CASE GASKET
19.OIL PUMP COVER
>>G<<
20.OIL PUMP DRIVEN GEAR
>>G<<
21.OIL PUMP DRIVE GEAR
>>F<<
22.CRANKSHAFT FRONT OIL SEAL
>>E<<
23.OIL PUMP OIL SEAL
>>D<<
24.COUNTERBALANCE SHAFT OIL
SEAL
25.FRONT CASE
26.COUNTERBALANCE SHAFT, LEFT
27.COUNTERBALANCE SHAFT,
RIGHT
<<D>>
>>C<<
28.COUNTERBALANCE SHAFT,
FRONT BEARING
<<E>>
>>B<<
29.COUNTERBALANCE SHAFT,
REAR BEARING, LEFT
<<E>>
>>A<<
30.COUNTERBALANCE SHAFT,
REAR BEARING, RIGHT
REMOVAL STEPS (Continued)
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FRONT CASE AND OIL PUMP
TSB Revision
ENGINE OVERHAUL <2.4L ENGINE>
11B-38
Required Special Tools:
MB991603: Bearing Installer Stopper
MD998162: Plug Wrench
MD998285: Crankshaft Front Oil Seal Guide
MD998371: Silent Shaft Bearing Puller
MD998372: Silent Shaft Bearing Puller
MD998375: Crankshaft Front Oil Seal Installer
MD998705: Silent Shaft Bearing Installer
MD998727: Oil Pan Remover
MD998783: Plug Wrench Retainer
REMOVAL SERVICE POINTS
<<A>> OIL PAN REMOVAL
1. Remove all oil pan bolts.
2. Drive in special tool MD998727 between the cylinder block
and oil pan.
NOTE: Never use a screwdriver or chisel to remove the oil
pan. It will deform the oil pan flange and result in oil leakage.
3. Gently hit the special tool on its corner (shoulder), then slide
it along the oil pan to remove it.
<<B>> PLUG REMOVAL
1. Fit special tool MD998162 on the plug, and then hold it in
position with special tool MD998783.
2. Loosen the plug.
3. Remove special tools MD998783 and MD998162 and then
the plug.
<<C>> FLANGE BOLT REMOVAL
1. Remove the plug on the side of the cylinder block.
2. Insert a Phillips screwdriver [shank diameter 8 mm (0.3
inch)] into the plug hole to lock the counterbalance shaft.
AKX00466
MD998727
AB
AKX00468
MD998162
MD998783
AB
AKX00469AB
PLUG
SCREWDRIVER
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FRONT CASE AND OIL PUMP
TSB Revision
ENGINE OVERHAUL <2.4L ENGINE>
11B-39
3. Loosen the flange bolt.
<<D>> COUNTERBALANCE SHAFT FRONT BEARING
REMOVAL
Using special tool MD998371, remove the counterbalance
shaft front bearing from the cylinder block.
NOTE: Be sure to remove the front bearing first.
If it has not been removed, special tool MD998372 cannot be
used for rear balance shaft bearing removal.
<<E>> COUNTERBALANCE SHAFT REAR BEARING
REMOVAL
1. Install special tools MB991603 and MD998372 in front of the
cylinder block when removing the left counterbalance shaft
rear bearing.
2. Using special tool MD998372, remove the right
counterbalance shaft rear bearing from the cylinder block.
AKX00574
AKX00447
FRONT
BEARING
MD998371
AB
AKX00452
MD998372
MB991603
AB
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FRONT CASE AND OIL PUMP
TSB Revision
ENGINE OVERHAUL <2.4L ENGINE>
11B-40
INSTALLATION SERVICE POINTS
>>A<< RIGHT COUNTERBALANCE SHAFT REAR
BEARING INSTALLATION
1. Apply engine oil to the bearing outer surface and bearing
hole in the cylinder block.
2. Using special tool MD998705, install the rear bearing. Make
sure that the oil hole of the bearing is aligned with that of the
cylinder block.
>>B<< LEFT COUNTERBALANCE SHAFT REAR BEARING
INSTALLATION
1. Install special tool MB991603 to the cylinder block.
2. Apply engine oil to the rear bearing outer surface and
bearing hole in the cylinder block.
3. Using special tool MD998705, install the rear bearing.
NOTE: The left rear bearing has no oil holes.
AKX00533
MD998705
BEARING
OIL HOLE
AB
AKX00453
MB991603
AB
MD998705
AKX00528
REAR
BEARING
MB991603
MD998705
AB
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