Mitsubishi Eclipse / Eclipse Spyder (2000-2002). Service and repair manual — part 616

STRUT TOWER BAR

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BODY

42-11

STRU T TO W ER BA R

REMOVAL AND INSTALLATION

M1421005600046

W IN D O W G LA SS

WINDOW GLASS DIAGNOSIS

INTRODUCTION TO WINDOW GLASS DIAGNOSIS

M1422006700072

If water leaks from the windshield, the quarter
window glass <ECLIPSE>, the liftgate glass
<ECLIPSE>, or the seal or body flange may be
faulty.

WINDOW GLASS DIAGNOSTIC TROUBLESHOOTING STRATEGY

M1422006800079

Use these steps to plan your diagnostic strategy. If
you follow them carefully, you will be sure that you
have exhausted most of the possible ways to find a
window glass fault.
1. Gather information from the customer.

2. Verify that the condition described by the

customer exists.

3. Find the malfunction by following the Symptom

Chart.

4. Verify malfunction is eliminated.

AC000790A

1

2

2

REMOVAL STEPS
1. STRUT TOWER BAR ASSEMBLY
2. STRUT TOWER BAR BRACKET

WINDOW GLASS

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42-12

SYMPTOM CHART

M1422006900087

SYMPTOM PROCEDURES

INSPECTION PROCEDURE 1: Water leak through windshield/Water leak through quarter window
glass/Water leak through liftgate glass

DIAGNOSIS

STEP 1. Check if the seal is faulty.

Q: Is the seal faulty?

YES :

Repair it, then go to Step 3.

NO :

Go to Step 2.

STEP 2. Check if the body flange is deformed.

Q: Is the body flange deformed?

YES :

Repair or replace it, then go to Step 3.

NO :

Go to Step 3.

STEP 3. Check symptoms.

Q: Is any water leaking?

YES :

Return to Step 1.

NO :

This diagnosis complete.

SPECIAL TOOLS

M1422000600066

WINDOW GLASS

GENERAL DESCRIPTION

M1422000100072

The windshield, quarter window <ECLIPSE> and
liftgate glass <ECLIPSE> are attached by an
urethane-base adhesive to the window frame. This
adhesive provides improved glass holding and
sealing, and also permits use of body openings
having a greater structural strength.

SYMPTOMS

INSPECTION
PROCEDURE

REFERENCE PAGE

Water leak through windshield

1

P.42-12

Water leak through quarter window glass

Water leak through liftgate glass

TOOL

TOOL NUMBER AND
NAME

SUPERSESSION

APPLICATION

MB990480 Glass holder

General service tool

Removal and installation of
window glass

MB990449 Window
molding remover

General service tool

Removal of drip molding

MB990480

MB990449

WINDOW GLASS

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42-13

WINDSHIELD

REMOVAL AND INSTALLATION

M1422001000078

ITEM

APPLICATION

QUANTITY

Wire (dia

×

length)

For cutting adhesive

Five pieces of wire 0.6 mm

×

1 m

(0.02 in

×

3.3 ft)

Glass adhesive knife

For cutting adhesive

One

Sealant gun

For adhesive application

One

Wiping shop towels

-

As required

Sealer

For prevention of water leaks and
gathering after adhesive application

As required

3M

TM

AAD Part No. 8880 or

equivalent

For cleaning

As required

Glass holder MB990480

For holding window glass

Two

Window molding remover
MB990449

For roof drip molding removal

One

Pre-removal and Post-installation Operation

•

Front Deck Garnish Removal and Installation (Refer to
GROUP 51

P.51-15

.)

•

Drip Garnish Removal and Installation (Refer to GROUP
51

P.51-9

.) <ECLIPSE SPYDER>

•

Front Pillar Trim Removal and Installation (Refer to
GROUP 52A

P.52A-10

.)

•

Headlining Removal and Installation (Refer to GROUP
52A

P.52A-14

.)

•

Inside Rear View Mirror Removal and Installation (Refer
to GROUP 52A

P.52A-15

.)

AC000454

A

A

C

C

B

B

SECTION A – A

9.5 (0.4)

1.6 (0.6)

1.5 (0.1)

(Entire

circumference)

SECTION B – B

mm (in)

26 (1.0)

12 (0.5)

4

PRIMER

PRIMER

SECTION C – C

7.5 (0.3)

PRIMER

ADHESIVE: 3M™ AAD PART NO.8609 SUPER FAST URETHANE AND 3M™AAD PART NO.8608 SUPER FAST
URETHANE PRIMER OR EQUIVALENT

AB

WINDOW GLASS

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42-14

Required Special Tool:

•

MB990480: Glass Holder

•

MB990449: Window molding remover

AC000455

6

F

F

3

7

10

7

9

9

1

D

D

E

E

7

4

2

SECTION D – D

1

8, 9

2

SECTION E – E

1

2

6, 7

SECTION F – F

2

5

ADHESIVE TAPE: DOUBLE-SIDED TAPE
[6 mm (0.24 in) WIDE AND 0.125 mm (0.0049 in)
THICK]

AB

5

REMOVAL STEPS

<<A>> >>D<<

1. ROOF DRIP MOLDING <ECLIPSE>

<<B>> >>C<<

2. WINDSHIELD

>>C<<

3. GLASS STOPPER

>>C<<

4. WINDOW SPACER

>>C<<

5. SPACER

>>C<<

6. WINDSHIELD UPPER MOLDING

>>B<<

7. FRONT DRIP MOLDING CLIP A

<ECLIPSE>

>>B<<

8. FRONT DRIP MOLDING CLIP B

<ECLIPSE>

>>A<<

9. DRIP MOLDING CLIP A <ECLIPSE>

>>A<<

10. DRIP MOLDING CLIP B <ECLIPSE>

REMOVAL STEPS (Continued)