Mitsubishi Eclipse / Eclipse Spyder (2000-2002). Service and repair manual — part 63

EXHAUST MANIFOLD

TSB Revision

ENGINE OVERHAUL <3.0L ENGINE>

11D-23

EXH AU ST M AN IFO LD

REMOVAL AND INSTALLATION

M1113004900048

AKX00672

14 ± 1 N·m
122 ± 9 in-lb

14 ± 1 N·m
122 ± 9 in-lb

35 ± 6 N·m
26 ± 4 ft-lb

44 ± 5 N·m
33 ± 4 ft-lb

44 ± 5 N·m
33 ± 4 ft-lb

3

1

9

2

4

5

6

8

7

AB

44 ± 5 N·m
33 ± 4 ft-lb

14 ± 1 N·m
122 ± 9 in-lb

14 ± 1 N·m
122 ± 9 in-lb

14 ± 1 N·m
122 ± 9 in-lb

13

12

11

10

14 ± 1 N·m
122 ± 9 in-lb

REMOVAL STEPS
1. HEAT PROTECTOR, UPPER RIGHT
2. HEAT PROTECTOR, FRONT RIGHT
3 HEAT PROTECTOR, RIGHT
4. HEAT PROTECTOR, LOWER RIGHT
5. EXHAUST MANIFOLD, RIGHT
6. EXHAUST MANIFOLD GASKET
7. HEAT PROTECTOR, UPPER LEFT

8. HEAT PROTECTOR, LEFT
9. HEAT PROTECTOR, LOWER LEFT
10.OXYGEN SENSOR
11. EXHAUST MANIFOLD, LEFT
12.EXHAUST MANIFOLD GASKET
13.ENGINE HANGER

REMOVAL STEPS (Continued)

ROCKER ARMS AND CAMSHAFT

TSB Revision

ENGINE OVERHAUL <3.0L ENGINE>

11D-24

R O C K ER A R M S A N D C A M S H A FT

REMOVAL AND INSTALLATION

M1113005400046

Required Special Tools:
MB991559: Camshaft Oil Seal Installer Adaptor
MD998442: Air Bleed Wire

MD998443: Lash Adjuster Holder
MD998713: Camshaft Oil Seal Installer

AK000207

1

2

3

4

5

6

7

8

11

10

16

15

14

13

17

20

18

18

18

15

15

14

14

13

13

9

24

23 22

12

21

19

31 ± 0.5 N· m
23 ± 2 ft-lb

13 ± 2 N· m
113 ± 17 in-lb

3.4 ± 0.5 N· m
30 ± 4 in-lb

APPLY ENGINE OIL
TO ALL MOVING
PARTS BEFORE
INSTALLATION.

AB

REMOVAL STEPS
1. BREATHER HOSE
2. PCV HOSE
3 PCV VALVE
4. PCV VALVE GASKET
5. OIL FILLER CAP
6. ROCKER COVER
7. ROCKER COVER GASKET
8. OIL SEAL

>>D<<

9. CAMSHAFT OIL SEAL
10.ROCKER SHAFT CAP

<<A>>

>>C<<

11. ROCKER ARMS AND SHAFT

<<A>>

>>C<<

12.ROCKER ARMS AND SHAFT

>>C<<

13.ROCKER SHAFT SPRING

14.ROCKER ARM A
15.ROCKER ARM B
16.ROCKER ARM SHAFT

>>B<<

17.LASH ADJUSTER
18.ROCKER ARM C
19.ROCKER ARM SHAFT

>>B<<

20.LASH ADJUSTER
21.HARNESS BRACKET
22.THRUST CASE <LEFT BANK

ONLY>

23.O-RING <LEFT BANK ONLY>

>>A<<

24.CAMSHAFT

REMOVAL STEPS (Continued)

ROCKER ARMS AND CAMSHAFT

TSB Revision

ENGINE OVERHAUL <3.0L ENGINE>

11D-25

REMOVAL SERVICE POINT

<<A>> ROCKER ARMS AND SHAFT REMOVAL

CAUTION

If the lash adjuster is re-used, clean the lash adjuster.
(Refer to

P.11D-27

.)

Set special tool MD998443 to prevent the lash adjuster coming
free and falling to the floor.

INSTALLATION SERVICE POINTS

>>A<< CAMSHAFT INSTALLATION
1. Apply engine oil to the camshaft journals and cams.

2. The camshaft for the right bank has a slit for driving the

distributor at the rear end. The camshaft for the left bank has
no slit. Be careful to install the correct camshaft in the
correct position.

>>B<< LASH ADJUSTER INSTALLATION

CAUTION

If the lash adjuster is re-used, clean the lash adjuster.
(Refer to

P.11D-27

.)

1. Fit the lash adjuster onto the rocker arm without allowing

diesel fuel to spill out. Fit special tool MD998443 to prevent
the lash adjuster coming free and falling to the floor.

AKX00613AB

MD998443

AKX00637

SLIT (RIGHT BANK ONLY)

AB

AKX00715

MD998443

LASH
ADJUSTER

AB

ROCKER ARMS AND CAMSHAFT

TSB Revision

ENGINE OVERHAUL <3.0L ENGINE>

11D-26

>>C<< ROCKER ARM, ROCKER ARM SHAFT AND
ROCKER SHAFT SPRING INSTALLATION
1. Rotate the camshaft until the dowel pin on its front end is

located as shown in the illustration.

NOTE: Placing the camshaft in the illustrated position
minimizes the amount of cam lift, making it easier to install
the rocker arm and shaft assemblies.

2. Install the exhaust side rocker arm "C" and shaft assembly

to the cylinder head.

3. Install the inlet side rocker arms "A" and "B" and shaft

assembly to the cylinder head.

4. Insert the rocker shaft spring to the intake side rocker arm

shaft as illustrated.

5. Make sure that the notch in the end of the rocker arm shaft

is facing the direction as shown.

AKX00638

APPROXI-
MATELY
60˚

RIGHT BANK

LEFT BANK

APPROXI-
MATELY
70˚

AB

AKX00622

PLUG GUIDE

AB

AKX00614