Mitsubishi Eclipse / Eclipse Spyder (2000-2002). Service and repair manual — part 419
OUTPUT SHAFT
TSB Revision
MANUAL TRANSAXLE OVERHAUL
22B-39
>>F<< SYNCHRONIZER SPRING INSTALLATION
Install the synchronizer spring to the illustrated position of the
outer synchronizer ring.
AKX00951
SYNCHRONIZER
SPRING
AB
OUTPUT SHAFT
TSB Revision
MANUAL TRANSAXLE OVERHAUL
22B-40
>>G<< 1ST-2ND SPEED SYNCHRONIZER HUB
INSTALLATION
1. Set the output shaft on the press support stand.
2. Check that the 1st-2nd speed synchronizer hub is in the
correct installation direction, and put it on the output shaft.
3. Using special tools MD998812, MD998814, MD998825
<F5M42>, MD998824 <F5M51> and MD998364 <F5M51>,
press install the 1st-2nd speed synchronizer hub with the
press.
4. Make sure that the outer synchronizer ring on the 1st speed
gear side can rotate freely.
AKX00925
<F5M42>
INSTALLATION
DIRECTION
AB
AKX00930
<F5M51>
INSTALLATION
DIRECTION
AB
AKX00848
<F5M42>
MD998812
MD998814
MD998825
1ST-2ND SPEED
SYNCHRONIZER
HUB
AB
AKX00896
<F5M51>
MD998364
1ST-2ND SPEED
SYNCHRONIZER
HUB
MD998812
MD998814
MD998824
AB
OUTPUT SHAFT
TSB Revision
MANUAL TRANSAXLE OVERHAUL
22B-41
>>H<< SYNCHRONIZER SLEEVE INSTALLATION
1. Check that the synchronizer sleeve is in the correct direction
for installation, and install it on the 1st-2nd speed
synchronizer hub.
2. Install the synchronizer sleeve so that the areas with teeth
that have raised tips (three areas total) are aligned with the
areas on the synchronizer hub that have deep grooves
between the teeth (three areas total).
>>I<< 2ND SPEED GEAR SLEEVE INSTALLATION
1. Set the output shaft on the press support stand.
2. Using special tools MD998812, MD998813, MD998822
<F5M42>, MD998824 <F5M51> and MD998364 <F5M51>,
press install the 2nd speed sleeve onto the output shaft.
AKX00914
GROOVE
INSTALLATION
DIRECTION
AB
AKX00928AB
TEETH WITH
RAISED TIPS
DEEP GROOVES
BETWEEN THE TEETH
AKX00849
<F5M42>
MD998812
MD998813
MD998822
AB
AKX00897
<F5M51>
MD998364
2ND SPEED
GEAR SLEEVE
MD998824
MD998812
MD998814
AB
OUTPUT SHAFT
TSB Revision
MANUAL TRANSAXLE OVERHAUL
22B-42
>>J<< 3RD SPEED GEAR INSTALLATION
1. Check that the 2nd speed gear and the outer synchronizer
ring have been properly installed. Also, make sure the claws
on the synchronizer cone (four places) are correctly fitted
into the holes in the 2nd speed gear (four places).
2. Using special tools MD998812, MD998814, MD998822
<F5M42>, MD998824 <F5M51> and MD998364 <F5M51>,
press install the 3rd speed gear onto the output shaft.
3. Make sure that the 2nd speed gear and the outer
synchronizer ring can rotate freely.
>>K<< SNAP RING INSTALLATION
1. Install the thickest snap ring that can be fitted in the groove
of output shaft.
2. Make sure that the 3rd speed gear end play meets the
standard value.
Standard value: 0
−
0.09 mm (0
−
0.0035 inch)
AKX00850
<F5M42>
MD998812
MD998814
MD998822
3RD SPEED GEAR
AB
AKX00898
<F5M51>
MD998812
MD998814
MD998824
MD998364
3RD SPEED
GEAR
AB
AKX00851AB
SNAP RING
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