Mitsubishi Colt Ralliart. Manual — part 284

SPECIAL TOOLS

CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL

23B-9

MD998812

Installer cap

Used together with Installer adapter

MD998818

Installer adapter
(38)

Installation of output shaft bearing

MD998819

Installer adapter
(40)

Installation of differential bearing

Tool

Number

Name

Use

Main

Index

Group

TOC

TRANSMISSION

CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL

23B-10

TRANSMISSION

DISASSEMBLY AND REASSEMBLY

M1233208000114

CAUTION

• The valve body assembly underwent fluid pressure adjustments at the factory. Do not disturb set-

ting of the adjusting screw.

•

AK503558

11 ± 1 N·m

11 ± 1 N·m

11 ± 1 N·m

11 ± 1 N·m

11 ± 1 N·m

19 ± 3 N·m

30 ± 3 N·m

23 ± 3 N·m

23 ± 3 N·m

3

2

4

6

8

9

16

17

10

11 ± 1 N·m

1

13

14

22 ± 3 N·m

15

11 ± 1 N·m

20

19

21

23 ± 3 N·m

5

18

7

AB

11

19 ± 3 N·m

12

Apply automatic
transmission fluid
to all moving parts
before installation.

1.

Torque converter

2.

Control cable support bracket

3.

Harness bracket

4.

Harness bracket

5.

Oil level gauge

6.

Eyebolt

7.

Oil cooler feed tube

8.

Secondary speed sensor

9.

Turbine speed sensor

10. Primary speed sensor
11. Primary pressure sensor

12. Secondary pressure sensor
13. Manual control lever
14. Inhibitor switch
15. Secondary rear cover
16. Stopper
17. Primary rear cover
18. Valve body cover
19. Solenoid valve harness connector clamp
20. Valve body
21. Steel ball

The shift control solenoid valve must be installed into the original position whenever it has been
removed. Otherwise the factory-adjusted primary pressure characteristics will be affected.

Main

Index

Group

TOC

AK502639

6.0 ± 1.0 N·m

11 ± 1 N·m

48 ± 6 N·m

48 ± 6 N·m

48 ± 6 N·m

48 ± 6 N·m

11 ± 1 N·m

56

23

41

36

35

49

51

50 48

46

44

45

47

38

28

53

34

42

43

32

54

57

33

39

40

55

52

22

25

24

31

27

AB

29

30

37

Apply automatic
transmission fluid
to all moving parts
before installation.

58

26

22. Converter housing
23. Spacer
24. Accumulator spring
25. Oil pipe
26. Oil seal
27. Oil seal
28. Spacer
29. Snap ring
30. Stopper plate
31. Accumulator piston
32. Oil filter
33. Chain
34. Oil pump drive sprocket
35. Output shaft
36. Differential
37. Thrust bearing
38. Bearing retainer
39. Oil pump driven sprocket
40. Snap ring

41. Oil pump
42. Reaction shaft support
43. Thrust washer
44. Pin
45. Manual control shaft
46. Parking roller rod
47. Parking roller support shaft
48. Parking roller support
49. Parking sprag shaft
50. Parking sprag
51. Spring
52. Forward clutch
53. Thrust bearing
54. Planetary carrier
55. Reverse brake
56. Oil guide
57. Belt lubricating pipe
58. Oil seal

TRANSMISSION

CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL

23B-11

Main

Index

Group

TOC

TRANSMISSION

CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL

23B-12

DISASSEMBLY SERVICE POINTS

CAUTION

• The automatic transmission includes many

high-precision components. All parts must be
handled carefully not to give damage to them
when the transmission is disassembled and
reassembled.

• Place a rubber mat over the bench on which

disassembly work is going to be performed.
Always keep the mat surface clean.

• Do not use cotton gloves and shop towel or

rag when disassembling the transmission.
Use nylon gloves or paper towel if necessary.

• All removed parts must be washed. Metal

parts may be washed in solvent but must be
dried using compressed air after washing.

• Wash the clutch discs, brake discs, plastic

thrust plates and rubber parts in automatic
transmission fluid (ATF). Keep the washed
parts away from dust.

• Whenever transmission parts are found dam-

aged, the oil cooler system components must
be disassembled and washed.

AK401999

1. Remove the torque converter from the

transmission.

AK401955

2. Remove the control cable support bracket and

harness bracket from the transmission case.

AK402000

3. Remove the harness brackets at two places on

the transmission case.

AK401956

4. Remove the oil level gauge from the valve body

cover.

AK401957

5. Remove the eyebolts (two pieces), gaskets (four

pieces), and oil cooler feed tube from the
transmission case.

AK102790

6. Remove the secondary speed sensor from the

converter housing.

Main

Index

Group

TOC