Mitsubishi Colt Ralliart. Manual — part 599

TRANSMISSION CONTROL

MANUAL TRANSAXLE(TRANSMISSION)

22A-6

REMOVAL SERVICE POINTS
<<A>> GEARSHIFT CABLE/SELECT
CABLE (GEARSHIFT LEVER SIDE) DIS-
CONNECTION

AC313117

AB

Cable

Section A - A

A

A

A

A

Gearshift and select cables

1. Disconnect the gearshift lever assembly from the

ends of the gearshift and select cables.

AC313116

A

A

A

A

AB

Cable

Section A - A

Bracket

Lock

Gearshift and select cables

CAUTION

Be careful not to damage the connection of the
gearshift and select cables when disconnecting
them. Do not reuse gearshift and select cables, if
they are damaged.
2. Release the gearshift and select cables from the

gearshift lever assembly-side cable brackets by
compressing their locks with a flat-tipped
screwdriver.

<<B>> GEARSHIFT CABLE/SELECT
CABLE (TRANSMISSION SIDE)
DISCONNECTION

AC311252AB

Transmission lever

Cable

Section A - A

Lever

Gearshift and select cables

A

A

A

A

1. Disconnect the transmission

assembly-transmission lever from the ends of the
gearshift and select cables.

AC311253AB

Cable

Section A - A

Bracket

Gearshift and
select cables

Lock

Control cable bracket

A

A

A

A

CAUTION

Be careful not to damage the connection of the
gearshift and select cables when disconnecting
them. Do not reuse gearshift and select cables, if
they are damaged.
2. Release the gearshift and select cables from the

transmission-side cable brackets by compressing
their locks with a flat-tipped screwdriver.

•

Exhaust centre pipe (Refer to
GROUP 15

− Exhaust Pipe and

Main Muffler

P.15-19

<4A9>,

P.15-21

<4G1>).

•

Heat protector

8.

Gearshift cable and select cable
assembly

Gearshift cable and select cable
assembly removal steps

Main

Index

Group

TOC

TRANSMISSION ASSEMBLY

MANUAL TRANSAXLE(TRANSMISSION)

22A-7

TRANSMISSION ASSEMBLY

REMOVAL AND INSTALLATION

M1221002700783

CAUTION

The part indicated * mark should be temporarily tightened and then should be fully tightened with the
engine weight applied on the vehicle body.

Pre-removal Operation
• Engine Room Centre Under Cover Removal

• Engine Room Side Cover Removal
• Transmission Oil Draining (Refer to

P.22A-4

).

• Air Cleaner Assembly Removal (Refer to GROUP 15, Air

Cleaner

P.15-5

<4A9>,

P.15-6

<4G1>).

• Battery and Battery Tray Removal

• Wiper Arm and Blade Assembly and Front Deck Garnish

Removal (Refer to GROUP 51, Windshield Wiper

P.51-29

).

• Cowl Top Panel Removal (Refer to GROUP 42, Loose

Panel

P.42-81

).

• Strut Tower Bar Removal (Refer to GROUP 42, Strut

Tower Bar

P.42-11

).

• Front Exhaust Pipe Removal (Refer to GROUP 15,

Exhaust Pipe and Main Muffler

P.15-19

<4A9>,

P.15-21

<4G1>).

• Drive Shaft Removal (Refer to GROUP 26,

P.26-16

).

• Front Bumper Assembly Removal (Refer to GROUP 51,

Front Bumper Assembly and Radiator Grille

P.51-2

).

• Inter Cooler Removal (Refer to GROUP 15, Inter Cooler

P.15-8

).

Post-installation Operation
• Drive Shaft Installation (Refer to

P.26-16

).

• Front Exhaust Pipe Installation (Refer to GROUP 15,

Exhaust Pipe and Main Muffler

P.15-19

<4A9>,

P.15-21

<4G1>).

• Strut Tower Bar Installation (Refer to GROUP 42, Strut

Tower Bar

P.42-11

).

• Cowl Top Panel Installation (Refer to GROUP 42, Loose

Panel

P.42-81

).

• Wiper Arm and Blade Assembly and Front Deck Garnish

Installation (Refer to GROUP 51, Windshield Wiper

P.51-29

).

• Battery and Battery Tray Installation

• Air Cleaner Assembly Installation (Refer to GROUP 15,

Air Cleaner

P.15-5

<4A9>,

P.15-6

<4G1>).

• Engine Room Side Cover Installation

• Engine Room Centre Under Cover Installation
• Inter Cooler Installation (Refer to GROUP 15, Inter Cooler

P.15-8

).

• Front Bumper Assembly Installation (Refer to GROUP 51,

Front Bumper Assembly and Radiator Grille

P.51-2

).

• Transmission Oil Filling (Refer to

P.22A-4

).

Main

Index

Group

TOC

AC404308AC

20 ± 1 N·m

58 ± 6 N·m*

58 ± 6 N·m*

7.6 ± 0.8 N·m

34 ± 3 N·m

18 ± 3 N·m

23 ± 2 N·m

43 ± 4 N·m

N

N

14 ± 1 N·m

N

N

N

N

N

N

1

2

3

4

6

7

8

9

10

12

23 ± 3 N·m <4A9>

5

<4A9>

N

20 ± 1 N·m

N

48 ± 6 N·m <4G1>

5

<4G1>

23 ± 3 N·m <4A9>

11

<4A9>

N

48 ± 6 N·m <4G1>

11

<4G1>

Removal steps

1.

Starter connector and terminal

2.

Back-up lamp switch connector

3.

Transmission control cable
connection

4.

Starter

<<

A

>>

5.

Transmission assembly upper part
mounting bolts

6.

Clutch release cylinder connection

7.

Transmission housing front lower
cover stay

8.

Engine mounting stay

9.

Engine roll stopper rod assembly

•

Raise the engine and transmission
assembly to the position where the
engine weight is not applied to the
transmission mounting insulator.

•

Engine assembly supporting

10. Transmission mounting insulator

<<

B

>>

•

Engine assembly supporting

11. Transmission assembly lower part

mounting bolts

12. Transmission assembly

TRANSMISSION ASSEMBLY

MANUAL TRANSAXLE(TRANSMISSION)

22A-8

Removal steps (Continued)

Main

Index

Group

TOC

TRANSMISSION ASSEMBLY

MANUAL TRANSAXLE(TRANSMISSION)

22A-9

REMOVAL SERVICE POINTS
<<A>> TRANSMISSION ASSEMBLY
UPPER PART COUPLING BOLTS
REMOVAL

Only loosen the bolts from the engine and transmis-
sion assembly (do not remove).

<<B>> ENGINE ASSEMBLY SUPPORTING

AC207441AB

Apply a protective
tape.

Windshield

1. Wrap a protective tape to avoid damage to the

windshield.

2. <Engine hanger (special tool MB991928) is used>

(1) Assemble the engine hanger (special tool

MB991928). Set following parts to the base
hanger.

• Slide bracket (HI)

• Foot (standard) (MB991932)

•

AC207439

<Right rear>

AB

MB991928

MB991932

Slide bracket (HI)

AC207437AB

MB991928

MB991932

Slide bracket (HI)

<Left rear>

Engine hanger attachment (MB991925)

(2) Set the foot (standard) (Special tool:

MB991932) to the front fender strut assembly
mounting nut shown in the figure.

AC207440

<Right front>

MB991925

AB

MB991928

Welded
part

AC207438AB

MB991925

MB991928

<Left front>

Welded part

(3) Set the engine hanger attachment (Special

tool: MB991925) to the front side member
welded part shown in the figure.

NOTE: Adjust the engine hanger balance by
sliding the engine hanger attachment
(MB991925) and the slide bracket (HI).

AC402622

MB991928

MB991454

MB991527

AB

(4) Set the chains of the engine hanger (Special

tool: MB991527) and the engine hanger
balancer (Special tool: MB991454) to support
the engine and transmission assembly.
Remove the transmission assembly upper part
coupling bolts that have been loosened
previously.

Main

Index

Group

TOC