Mitsubishi Colt Ralliart. Manual — part 508

TAILGATE

BODY

42-54

ON-VEHICLE SERVICE

TAILGATE FIT ADJUSTMENT

M1424000900234

AC105284

AC312709 AB

MB990939

Temporary

bolts

Striker

If the striker is not engaged with the latch properly,
install an temporary bolts instead of the striker
mounting bolt, and use the special tool Remover bar
(MB990939) and a hammer to tap the bolt to the
desired direction.

AC201556

If the clearance between the tailgate and the body is
uneven, loosen the tailgate-side tailgate hinge
mounting bolts to adjust it.

ADJUSTMENT OF TAILGATE HEIGHT

M1424003500150

AC207663

AB

A

A

18 mm

Section A – A

Bumper

Rotate the bumper by using arrow mark on the
bumper as a guide to adjust the tailgate height. The
bumper height is altered by roughly 3 mm when the
bumper is rotated once.
NOTE: If a rattling noise is heard due to the vibration
of the tailgate when the vehicle is being driven,
adjust the bumper height until the bumper is seated
on the vehicle body.

TAILGATE HANDLE PLAY CHECK

M1424002400213

AC208590

AC

A

A

B

Section A – A

Rod

1. Check the tailgate handle play.

Standard value (B): 2.5

± 1.5 mm

2. If it deviates from the standard value, remove the

tailgate trim (Refer to GROUP 52A, Tailgate Trim

P.52A-15

).

3. Remove the tailgate outside handle holder. Then

adjust the play by changing the connecting point
between the tailgate latch rod and the tailgate
outside handle.

Main

Index

Group

TOC

TAILGATE

BODY

42-55

TAILGATE

REMOVAL AND INSTALLATION

M1424001100338

CAUTION

• Do not disassemble or throw the tailgate gas spring into fire.
• Punch a hole in the gas spring before disposal to release the gas inside.
•

Pre-removal Operation
• Tailgate Spoiler Assembly Removal <Vehicles with Tail-

gate spoiler> (Refer to GROUP 51, Tailgate Spoiler

P.51-27

).

• High-mounted Stop Lamp Assembly Removal <Except

vehicles with tailgate spoiler> (Refer to GROUP 54A,

High-mounted Stop Lamp

P.54A-83

).

• Tailgate Trim Assembly Removal (Refer to GROUP 52A,

Tailgate Trim

P.52A-15

).

• Rear Wiper Motor and Rear Washer Hose Removal

(Refer to GROUP 51, Rear Wiper and Washer

P.51-37

).

Post-installation Operation
• Tailgate Fit Adjustment (Refer to

P.42-54

).

• Adjustment of Tailgate Height (Refer to

P.42-54

).

• Rear Wiper Motor and Rear Washer Hose Installation

(Refer to GROUP 51, Rear Wiper and Washer

P.51-37

).

• Tailgate Trim Assembly Installation (Refer to GROUP

52A, Tailgate Trim

P.52A-15

).

• High-mounted Stop Lamp Assembly Installation <Except

vehicles with tailgate spoiler> (Refer to GROUP 54A,

High-mounted Stop Lamp

P.54A-83

).

• Tailgate Spoiler Assembly Installation <Vehicles with tail-

gate spoiler> (Refer to GROUP 51, Tailgate Spoiler

P.51-27

).

AC207665

AC401305

AC206328

AB

1

2

3

4

5

6

6

6

7

12 ± 2 N·m

12 ± 2 N·m

9.0 ± 2.0 N·m

9.0 ± 2.0 N·m

NOTE
: Claw positions

B

B

A

A

Ensure the tailgate gas spring piston rod does not come into contact with foreign material.

Main

Index

Group

TOC

AC208591

Section A - A

1

1

AB

Section B - B

Claw

Claw

Claw

Tailgate assembly removal steps

<<

A

>>

>>

C

<<

1.

Hi-mounted stop lamp blind cover
<Vehicles with tailgate spoiler>

2.

Damper

3.

Wiring harness

<<

B

>>

4.

Tailgate gas spring

5.

Tailgate assembly

•

Headlining assembly (Refer to
GROUP 52A, Headlining

P.52A-16

.)

>>

B

<<

6.

Tailgate hinge
Tailgate opening weatherstrip
removal steps

<<

B

>>

4.

Tailgate gas spring

>>

A

<<

7.

Tailgate opening weatherstrip

TAILGATE

BODY

42-56

REMOVAL SERVICE POINT
<<A>> HI-MOUNTED STOP LAMP BLIND
COVER REMOVAL

AC208975 AB

Service hole

AC209034

Insert a flat-tipped screwdriver through the service
hole as shown to disengage the claw to remove the
high-mounted stop lamp blind cover.

<<B>>TAILGATE GAS SPRING REMOVAL

AC103607AC

Pin

Bolt

As shown in the Figure, slide the pin upward, then
remove the tailgate gas spring in the direction of the
arrow to unscrew the bolt.

Tailgate assembly removal steps

Main

Index

Group

TOC

TAILGATE

BODY

42-57

INSTALLATION SERVICE POINTS
>>A<< TAILGATE OPENING WEATHER-
STRIP INSTALLATION

AC207661

AB

Positioning
mark

Assemble so the tailgate opening weatherstrip mark-
ing is at the centre of the body.

>>B<< TAILGATE HINGE INSTALLATION

AC104148 AC

Tailgate hinge

Apply the specified sealing agent to the tailgate
hinge assembly surface to assembly the tailgate
hinge.

Specified Sealant: 3M ATD Part No.8531
Heavy drip check sealer, 3M ATD Part
No.8646 Automotive joint and seam sealer or
equivalent

>>C<< HI-MOUNTED STOP LAMP BLIND
COVER INSTALLATION

AC209132

AF

Section A – A

A

A

High-mounted stop lamp blind cover

Tailgate

Claw

Claw

First engage the lower end of the high-mounted stop
lamp blind cover, and then engage the upper end.

Main

Index

Group

TOC