Mitsubishi Colt Ralliart. Manual — part 602
![](/vehicles/winoney/ama/flend/bowan.png)
SPECIAL TOOLS
ENGINE OVERHAUL <4G1>
11D-8
SPECIAL TOOLS
M1113000601617
Tool
Number
Name
Use
MB991883
MB991883
Flywheel stopper
Retention of flywheel
MD998762
MD998762
Circular packing
installer
Installing of circular packing
D998713
MD998713
Camshaft oil seal
installer
Installation of camshaft oil seal
MD998442
Air bleed wire
Air bleeding of lash adjuster
MB991653
Cylinder head bolt
wrench
Removal and installation of
cylinder head bolts
MD998772
Valve spring
compressor
Compression of valve spring
B991671
MB991671
Valve stem seal
installer
Installation of valve stem seal
Main
Index
Group
TOC
![](/vehicles/winoney/ama/flend/ourno.png)
D998727
SPECIAL TOOLS
ENGINE OVERHAUL <4G1>
11D-9
MD998727
Oil pan remover
Removal of oil pan
MB991962
MB991962
Crankshaft front oil
seal guide
Installation of crankshaft front oil
seal (used with MD998306)
MD998306
MD998306
Camshaft oil seal
installer
Installation of crankshaft front oil
seal (used with MB991962)
MD998780
Piston pin setting tool Removal and press-fitting of
piston pin (used with MB991659)
MB991659
Guide D
Guide for removal of piston pins
(used with MD998780)
MB991614
MB991614
Angle gauge
Installation of crankshaft bearing
caps
MD998011
MD998011
Crankshaft rear oil
seal installer
Installation of crankshaft rear oil
seal
Tool
Number
Name
Use
Main
Index
Group
TOC
![](/vehicles/winoney/ama/flend/helw.png)
ALTERNATOR AND IGNITION SYSTEM
ENGINE OVERHAUL <4G1>
11D-10
ALTERNATOR AND IGNITION SYSTEM
REMOVAL AND INSTALLATION
M1113001001298
AK401839AC
1
10 ± 2 N·m
2
3
4
5
7
6
8
9
10
11
12
13
14
15
16
9.0 ± 2.0 N·m
24 ± 3 N·m
22.5 ± 2.5 N·m
5.0 ± 1.0 N·m
24 ± 4 N·m
181 N·m
44 ± 10 N·m
14 ± 1 N·m
8.8 ± 1.0 N·m
25 ± 5 N·m
Removal steps
1. Oil level gauge
2. Oil level gauge guide
3. O-ring
4. Drive belt
5. Water pump pulley
<<
A
>> >>
B
<< 6. Crankshaft bolt
7. Crankshaft pulley
8. Alternator
9. Adjust nut
10. Alternator brace
11. Ignition coil
12. Spark plug
13. Cam position sensor
14. O-ring
>>
A
<< 15. Cam position sensor support
16. Air intake pipe bracket
Removal steps (Continued)
Main
Index
Group
TOC
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ALTERNATOR AND IGNITION SYSTEM
ENGINE OVERHAUL <4G1>
11D-11
REMOVAL SERVICE POINT
<<A>> CRANKSHAFT BOLT REMOVAL
AK600409AD
MB991883
1. Lock the flywheel using the special tool Flywheel
stopper (MB991883).
2. Then loosen the crankshaft bolts.
INSTALLATION SERVICE POINTS
>>A<< CAM POSITION SENSOR SUP-
PORT INSTALLATION
AK201819
1. Completely remove existing form-in-place gasket
from the cam position sensor support and cylinder
head (surface to which cam position sensor
support is fitted).
2. Apply a 3
± 1 mm bead of form-in-place gasket
(FIPG) to the area shown.
Specified sealant:
Mitsubishi Genuine Part No.970389 or equiva-
lent
3. With the tightening bolt, tighten the cam position
sensor support and the air intake pipe bracket
assembly together with the cylinder head to the
specified torque of 14
± 1 N⋅m.
>>B<< CRANKSHAFT BOLT
INSTALLATION
AK600410AD
MB991883
1. Lock the flywheel using the special tool Flywheel
stopper (MB991883).
AK201821AC
Clean
Crankshaft
bolt
Washer
Degrease
Crankshaft pulley
Crankshaft
2. Clean the bolt hole in crankshaft.
3. Clean and degrease the crankshaft pulley.
NOTE: Degreasing is necessary to prevent
decrease in friction between of the mating sur-
faces due to the presence of oil.
4. Install the crankshaft pulley.
5. Apply a proper minimum quantity of engine oil to
the threads of crankshaft and the lower part of
flange.
AK201822
AK201822 AC
Groove
6. Install the washer, whose grooved surface is
toward the bolt flange.
7. Tighten the crankshaft bolt to the specified torque
of 181 N
⋅m.
Main
Index
Group
TOC
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