Mitsubishi Colt Ralliart. Manual — part 250

PARKING BRAKE CABLE

PARKING BRAKES

36-10

<REAR (RALLIART Version-R)>

Pre-removal Operation
• Foot Rest Removal
• Front Scuff Plate, Rear Scuff Plate, Cowl Side Trim,

Lower Centre Pillar Trim Removal (Refer to GROUP 52A,

Interior trims

P.52A-11

).

• Heater Unit Assembly Removal (Refer to GROUP 55,

Heater Unit and Cooling Unit

P.55A-57

).

• Front Seat Assembly Removal (Refer to GROUP 52A,

Front Seat Assembly

P.52A-20

<Except RECARO seat>

or

P.52A-22

<RECARO seat>).

• Rear Seat Assembly Removal (Refer to GROUP 52A,

Rear Seat Assembly

P.52A-27

).

• Floor Carpet Removal

Post-installation Operation
• Floor Carpet Installation
• Rear Seat Assembly Installation (Refer to GROUP 52A,

Rear Seat Assembly

P.52A-27

).

• Front Seat Assembly Installation (Refer to GROUP 52A,

Front Seat Assembly

P.52A-20

<Except RECARO seat>

or

P.52A-22

<RECARO seat>).

• Heater Unit Assembly Installation (Refer to GROUP 55,

Heater Unit and Cooling Unit

P.55A-57

).

• Front Scuff Plate, Rear Scuff Plate, Cowl Side Trim,

Lower Centre Pillar Trim Installation (Refer to GROUP

52A, Interior trims

P.52A-11

).

• Foot Rest Installation

• Parking Brake Lever Stroke Adjustment (Refer to

P.36-4

).

AC602245

1

1

AB

2

Removal steps

1.

Rear parking brake cable and
parking lever connection

2.

Rear parking brake cable

REMOVAL SERVICE POINT
<<A>> BRAEK DRUM REMOVAL

AC207894 AB

Bolts
(M8 x 1.25)

Use M8

×1.25 bolts as shown to remove the brake

drum by tightening them evenly.

<<B>> REAR PARKING BRAKE CABLE
AND BACKING PLATE CONNECTION
REMOVAL

AC208973

AB

10 mm - wrench

Rear parking
brake cable

Backing plate

Stopper

Withdraw the parking brake cable from the backing
plate.
NOTE: Insert a 10 mm-wrench into the parking brake
cable to facilitate the cable withdrawal.

Main

Index

Group

TOC

GROUP 26

FRONT AXLE

CONTENTS

SERVICE SPECIFICATIONS. . . . . . .

26-2

LUBRICANTS . . . . . . . . . . . . . . . . . .

26-2

SPECIAL TOOLS. . . . . . . . . . . . . . . .

26-3

ON-VEHICLE SERVICE. . . . . . . . . . .

26-5

WHEEL BEARING AXIAL PLAY CHECK . .

26-5

FRONT AXLE HUB ASSEMBLY . . . .

26-6

REMOVAL AND INSTALLATION

<VEHICLES WITH 14 INCH-DISC

BRAKE> . . . . . . . . . . . . . . . . . . . . . . . . . . .

26-6

REMOVAL AND INSTALLATION

<VEHICLES WITH 15 INCH-DISC

BRAKE> . . . . . . . . . . . . . . . . . . . . . . . . . . .

26-9

DISASSEMBLY AND REASSEMBLY . . . . .

26-13

DRIVESHAFT ASSEMBLY. . . . . . . . .

26-16

REMOVAL AND INSTALLATION . . . . . . . .

26-16

DISASSEMBLY AND REASSEMBLY . . . . .

26-21

EBJ BOOT (RESIN BOOT)

REPLACEMENT . . . . . . . . . . . . . . . . . . . . .

26-26

BJ BOOT (RESIN BOOT)

REPLACEMENT . . . . . . . . . . . . . . . . . . . . .

26-28

Main

Index

SERVICE SPECIFICATIONS

FRONT AXLE

26-2

SERVICE SPECIFICATIONS

M1261000300783

Item

Standard
value

Limit

Wheel bearing axial play mm

−

0.05

Wheel bearing starting torque N

⋅m

4A9

−

1.6

4G1

−

1.76

Protruding length of stabilizer bar mounting bolt mm

4A9

19

± 1.5

−

Protruding length of stabilizer link assembly mm

4G1

5

± 1.5

−

Setting of TJ boot length mm

80

± 3

−

Opening dimension of the special tool
(MB991561) mm

When the EBJ boot band (small)
is crimped

3.9

−

When the EBJ boot band (large)
is crimped

3.9

−

Crimped width of the EBJ boot band mm

1.2

− 4.5

−

NOTE: EBJ: Eight Ball Fixed Joint

LUBRICANTS

M1261000400810

Item

Specified lubricant

Quantity

TJ

Repair kit grease

4A9

100

± 10 g

4G1

150

± 6 g

ETJ

Repair kit grease

115

± 10 g

EBJ

Repair kit grease

70

± 10 g

BJ

Repair kit grease

95

± 10 g

NOTE: EBJ: Eight Ball Fixed Joint

Main

Index

Group

TOC

SPECIAL TOOLS

FRONT AXLE

26-3

SPECIAL TOOLS

M1261000600966

Tool

Number

Name

Use

B990767

MB990767

Front hub & flange
yoke holder

Fixing of hub

MB991897

MB991897 or
MB992011

Ball joint remover

Knuckle and ball joint disconnection
<4A9>
NOTE: Steering linkage puller
(MB990635 or MB991113)is also
used to disconnect knuckle and tie
rod end ball joint.

B991113

MB991113

Steering linkage
puller

Knuckle and ball joint disconnection
<4G1>

MB990241AD

B

A

MB990241

A:MB990242
B:MB990244

Axle shaft puller

A: Puller shaft
B: Puller bar

• Removal of driveshaft

• Hub assembly removal

MB991056 or
MB991355

Knuckle arm bridge

Removal of hub

A

B

C

MB991017

A:MB991017
B:MB990998
C:MB991000

A, B: Front hub
remover and installer
C: Spacer

• Provisional holding of wheel

bearing

• Measurement of wheel bearing

starting torque

• Measurement of wheel bearing

axial play
NOTE: MB991000, which belongs
to MB990998, should be used as a
spacer.

MB990685

Torque wrench

Measurement of wheel bearing
starting torque

MB990326

MB990326

Preload socket

Main

Index

Group

TOC