Mitsubishi Colt Ralliart. Manual — part 287

AK102841

AC

A

B

TRANSMISSION

CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL

23B-21

15.Measure the dimensions A and B and obtain the

difference between them (A

− B). Select an

appropriate thrust washer according to the table
below such that the end play is within the
standard value range.

Standard value: 0.30

− 0.60 mm

Difference
between
measurements

(A

− B) mm

Thickness
mm

Identification
symbol

2.15

− 2.35

1.8

18

2.35

− 2.55

2.0

20

2.55

− 2.75

2.2

22

2.75

− 2.95

2.4

24

2.95

− 3.15

2.6

26

3.15

− 3.35

2.8

28

AK102747

16.Install the selected thrust washer on the forward

clutch.

AK102748

17.Install new seal rings on the reaction shaft

support.

AK102749

18.Install the reaction shaft support in the

transmission case.

AK102842

Input shaft

AC

19.Make sure the end play of the input shaft is within

the standard value range.

Standard value: 0.30

− 0.60 mm

AK102750

20.Install a new O-ring in the transmission case.

Main

Index

Group

TOC

AK402304AC

TRANSMISSION

CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL

23B-22

21.Install the oil pump in the transmission case.

AK102753

22.Install the snap ring for the oil pump driven

sprocket on the oil pump.

AK102754

23.Install the oil pump driven sprocket while opening

the snap ring.

AK401976

24.Install the bearing retainer in the transmission

case.

AK402424AD

Thrust bearing

Bearing retainer
projection
(4 places)

25.Install the thrust bearing to the projection of the

bearing retainer as shown in the illustration.

AK401975

26.Install the output shaft and differential in the

transmission case.

AK202481

Seal ring

O-ring

AE

27.Install new seal ring and new O-ring on the oil

pump drive sprocket.

Main

Index

Group

TOC

AK102756

TRANSMISSION

CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL

23B-23

28.Install the chain and oil pump drive sprocket.

AK102757

29.Fit a new O-ring on the oil filter.

AK401971

30.Install the oil filter in the transmission case.

AK102759

31.Fit a new seal ring on the accumulator piston,

then install the piston on the reaction shaft
support.

AK401970

32.Install the snap ring and stopper plate on the

reaction shaft support.

AK102760

33.Install the accumulator springs (two pieces) on

the reaction shaft support.

AK401991

MD998334

AC

CAUTION

Install the oil seal after applying ATF to its lip.
34.Install a new oil seal in the converter housing

using the special tool Oil seal installer
(MD998334).

Main

Index

Group

TOC

AK401992

MD998800

AC

TRANSMISSION

CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL

23B-24

CAUTION

Install the oil seal after applying ATF to its lip.
35.Install a new oil seal in the converter housing

using the special tool Oil seal installer
(MD998800).

AK401967

36.Install the oil pipe on the converter housing.

AK401963AD

37.Install the selected output shaft bearing spacer

and the selected differential bearing spacer to the
transmission case.
(Refer to adjustment of transmission - spacer
selection for adjustment of output shaft bearing
end play and differential bearing end
play

P.23B-29

)

38.Install the new O-rings (five pieces) in the

transmission case as shown in the illustration.

AK102769

A

AC

39.Apply a 1.6 mm diameter bead of liquid gasket to

the converter housing as shown in the illustration,
beginning with a point in zone A.

Specified sealant:

Mitsubishi genuine sealant Part No. MD974421

or equivalent

AK401962

40.Install the converter housing in the transmission

case.

AK102771

41.Fit a new O-ring on the solenoid valve harness

connector.

Main

Index

Group

TOC