Acura RL (1996-2004 year). Manual — part 351
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Oil Pan
Installation
Install the oil pan in the reverse order of removal:
• Always use new O-rings.
• Oil pan and cylinder block mating surface must be
clean.
1. Apply liquid gasket to the cylinder block, then install
the oil pan.
NOTE:
• Use liquid gasket, Part No. 08718 - 0001 or 08718
0003.
• Check that the mating surfaces are clean and dry
before applying liquid gasket.
• Apply liquid gasket evenly, being careful to cover
all the mating surface.
• Do not apply liquid gasket to O-ring grooves.
• To prevent oil leakage, apply liquid gasket to the
inner threads of the bolt holes.
• Do not install the parts if 5 minutes or more have
elapsed since applying liquid gasket.
Instead, reapply liquid gasket after removing old
residue.
• After assembly, wait at least 30 minutes before fill-
ing the engine with oil.
CYLINDER
BLOCK
O-RING GROOVE
Apply liquid gasket
along the broken line.
NOTE: Use new O-rings. Apply oil to the O-rings
before installation.
DOWEL PIN
O-RINGS
Replace.
DOWEL PIN
OIL PAN
ASSEMBLY
8 x 1.25 mm
22 N-m (2.2 kgf-m,
16 Ibf-ft)
2. Tighten the oil pan bolts as shown.
OIL PAN BOLT TORQUE SEQUENCE
8 x 1.25 mm: 22 N-m (2.2 kgf-m, 16 Ibf-ft)
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3. Install the differential assembly.
Select the appropriate 26 mm shim whenever the
oil pan or the cylinder block is replaced.
Refer to
for selection of the correct
26 mm shim.
4. Apply grease to the spline of the extension shaft,
then install the new set ring with the open side fac-
ing up.
EXTENSION SHAFT
INSTALLER
SET RING
Replace.
6. Fill the cavity with High Temp Urea Grease (P/N
08798 - 9002).
7. Reinstall the 36 mm sealing bolt and the secondary
cover.
Apply liquid gasket (P/N 08718 - 0001) to the sealing
bolt threads.
11.5 ± 0.3 mm
(0.45 ± 0.01 in)
12 -14 g (0.4-0.5 oz)
36 mm SEALING BOLT
78 N-m (8.0 kgf-m, 58 Ibf-ft)
8. Check the following after reassembly.
• Refill the differential with differential oil.
• Refill the engine with engine oil.
• Make sure the set rings on the driveshafts are
completely inserted into the grooves of the dif-
ferential or intermediate shaft.
• Adjust the A/C compressor belt tension.
• Adjust the P/S pump belt tension.
36 mm SEALING BOLT
78 N-m (8.0 kgf-m, 58 Ibf-ft)
EXTENSION SHAFT
INSTALLER
5. Install the extension shaft with the special tool.
NOTE: Make sure the extension shaft locks in place.
SET RING
Replace.
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Oil Pump
Overhaul
NOTE:
Use new O-rings when reassembling.
Apply oil to the O-rings before installation.
Use liquid gasket, Part No. 08718 - 0001 or 08718 - 0003.
The rotors must be installed in the same direction.
After reassembly, check that the rotors move without binding.
6 x 1.0 mm
8 N-m (0.8 kgf-m,
6 Ibf-ft)
PUMP COVER
Apply liquid gasket
to mating surface of
the cylinder block
when installing.
6 x 1.0 mm
12 N-m (1.2 kgf-m,
8.7 Ibf-ft)
8 x 1.25 mm
22 N-m (2.2 kgf-m,
16 Ibf-ft)
OIL SEAL
Installation, page
Replace.
SPRING
O-RING
Replace.
SPRING
SEAT
COTTER PIN
Replace.
RELIEF VALVE
Valve must slide freely
in housing bore.
Replace if scored.
8 x 1.25 mm
22 N-m (2.2 kgf-m,
16 Ibf-ft)
O-RINGS
Replace.
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Removal/lnspection/lnstallation
NOTE: To remove the oil pump, the engine must be
removed from the vehicle and separated from the trans-
mission.
1. Remove the balancer gear case.
O-RING
Replace.
BALANCER GEAR
CASE
DOWEL
PIN
2. Remove the balancer shaft rear cover.
BALANCER SHAFT
REAR COVER
O-RING
Replace.
BALANCER
SHAFT
3. Hold the balancer shaft as shown below, then remove
the rear balancer weight.
4. Pull out the balancer shaft.
NOTE: Take care not to damage the journals when
removing the balancer shaft.
REAR BALANCER
WEIGHT
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