Acura RL (1996-2004 year). Manual — part 502
Lining Surface Break-in
CAUTION:
• Perform the lining surface break-in when replacing
the shoes with new linings and/or new discs (drums).
• Check the number of parking brake pedal clicks.
Adjust the pedal before breaking-in the lining surface
).
Do this operation in a safe area.
1. Park the vehicle on a firm, level surface.
2. Keep the parking brake release lever pulled up.
3. Press the parking brake pedal with 294 N (30 kgf, 66
Ibf) of pressure while you drive the vehicle at about
31 mph (50 km/h) for 400 m (1/4 mile).
4. Park the vehicle for 5-10 minutes to allow the drums
to cool. Repeat step 3.
5. Check the parking brake pedal adjustment (see page
).
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Brake Hoses/Lines
Inspection/Torque Specifications
1. Inspect the brake hoses for damage, deterioration, leaks, interference, and twisting.
2. Check the brake lines for damage, rusting, and leakage. Also check for bent brake lines.
3. Check for leaks at hose and line joints and connections, and retighten if necessary.
4. Check the master cylinder and ABS modulator unit ('00 - 01 models, VSA modulator unit and pump) for damage and
leakage.
CAUTION: Replace the brake hose clip whenever the brake hose is serviced.
'00 - 01 models (VSA):
BRAKE LINE-to-MODULATOR UNIT
15 N-m (1.5 kgf-m, 11 Ibf-ft)
MASTER CYLINDER-to-BRAKE LINE
15 N-m (1.5 kgf-m, 11 Ibf-ft)
BRAKE LINE-to-PUMP
15 N-m (1.5 kgf-m, 11 Ibf-ft)
BRAKE LINE-to-BRAKE HOSE
15 N-m (1.5 kgf-m, 11 Ibf-ft)
MASTER CYLINDER-to-BRAKE LINE
15 N-m (1.5 kgf-m, 11 Ibf-ft)
'96 - 99 models:
BRAKE LINE-to-MODULATOR UNIT
15 N-m (1.5 kgf-m, 11 Ibf-ft)
BRAKE HOSE-to-CALIPER
(BANJO BOLT)
34 N-m (3.5 kgf-m, 25 Ibf-ft)
BLEED SCREW
9 N-m (0.9 kgf-m, 6.5 Ibf-ft)
BRAKE HOSE-to-CALIPER
(BANJO BOLT)
34 N-m (3.5 kgf-m, 25 Ibf-ft)
BLEED SCREW
9 N-m (0.9 kgf-m, 6.5 Ibf-ft)
BRAKE LINE-to-BRAKE HOSE
15 N-m (1.5 kgf-m, 11 Ibf-ft)
PROPORTIONING CONTROL VALVE-to-
BRAKE LINE
15 N-m (1.5 kgf-m, 11 Ibf-ft)
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Hose Replacement
CAUTION:
Before reassembling, check that all parts are free of
dust and other foreign particles.
Replace parts with new ones whenever specified to
do so.
Do not spill brake fluid on the vehicle; it may damage
the paint; if brake fluid does contact the paint, wash
it off immediately with water.
1. Replace the brake hose if the hose is twisted, cracked,
or if it leaks.
2. Disconnect the brake hose from the brake line using
a 10 mm flare nut wrench.
BRAKE LINE
FLARE NUT
WRENCH
BRAKE HOSE
3. Remove and discard the brake hose clip from the
brake hose.
BRAKE HOSE CUP
Replace.
BRAKE HOSE MOUNTING
BOLT (8 mm)
BRAKE HOSE
MOUNTING BOLT
BRAKE HOSE
BANJO BOLT
4. Remove the banjo bolt, and disconnect the brake
hose from the caliper.
5. Install the brake hose on the knuckle and damper
first, then connect the brake hose to the caliper with
the banjo bolt and new sealing washers.
BRAKE HOSE MOUNTING
BOLT
9.8 N-m (1.0 kgf-m, 7 Ibf-ft)
BRAKE HOSE
BRAKE HOSE MOUNTING
BOLT (8 mm)
22 N-m
(2.2 kgf-m, 16 Ibf-ft)
BANJO BOLT
34 N-m
(3.5 kgf-m, 25 Ibf-ft)
SEALING WASHERS
Replace.
6. Install a new brake hose clip on the brake hose.
15 N-m
(1.5 kgf-m, 11 Ibf-ft)
BRAKE HOSE CLIP
Replace.
7. Connect the brake line to the brake hose.
8. After installing the brake hose, bleed the brake sys-
9. Do the following checks:
Check the brake hose and line joint for leaks, and
tighten if necessary.
Check the brake hoses for interference and twist-
ing.
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Parking Brake Cable
Inspection and Replacement
CAUTION: The parking brake cables must not be bent or distorted. This will lead to stiff operation and premature cable
failure.
PARKING BRAKE RELEASE LEVER
Check for smooth operation.
9.8 N-m
(1.0 kgf-m, 7.2 Ibf-ft)
PARKING BRAKE CABLE
PARKING BRAKE PEDAL
Check for smooth operation.
4. Remove the parking brake shoes (see page
).
5. Remove the parking brake cable from the backing
plate using a 12 mm offset wrench as shown.
6. Install the cable in the reverse of removal.
BACKING PLATE
12mm
OFFSET WRENCH
PARKING BRAKE CABLE
PARKING BRAKE CABLE
Check for binding.
ADJUSTING NUT
PARKING BRAKE CABLE
Check for binding.
EQUALIZER
1. Disconnect the parking brake switch connector.
2. Release the parking brake pedal, and disconnect the
parking brake cable from the pedal.
3. Remove the parking brake pedal assembly.
PARKING BRAKE SWITCH
Inspection, see page
PARKING BRAKE
PEDAL ASSEMBLY
22 N-m
(2.2 kgf-m, 16 Ibf-ft)
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