Mazda 5. Manual — part 62

BODY STRUCTURE [PANEL REPLACEMENT]

09–80B–11

09

End Of Sie

APRON REINFORCEMENT (PARTIAL CUTTING) REMOVAL

DPE098053260B03

1. Rough cut at the locations shown in the figure to remove damaged parts.
2. Remove the apron reinforcement.

1

5

3

2

1

15

3

APRON REINFORCEMENT (LOWER)

DPE0980B057

09–80B–12

BODY STRUCTURE [PANEL REPLACEMENT]

End Of Sie

APRON REINFORCEMENT (PARTIAL CUTTING) INSTALLATION

DPE098053260B04

1. When joining and cutting the new and existing parts, trial fit the new part in position, and then measure and

adjust the body as necessary to conform with standard dimensions.

2. Drill holes for plug welds before installing new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.

105mm

{4.13in}

110mm

{4.33in}

6

7

ROUGH CUT LOCATION FOR
APRON REINFORCEMENT

CUT-AND-JOIN LOCATION FOR
APRON REINFORCEMENT (UPPER)

CUT-AND-JOIN LOCATION FOR
APRON REINFORCEMENT (LOWER)

ROUGH CUT LOCATION FOR
APRON REINFORCEMENT

DPE0980B060

BODY STRUCTURE [PANEL REPLACEMENT]

09–80B–13

09

End Of Sie

WHEEL APRON PANEL (FRONT) REMOVAL

DPE098053210B01

1. Drill the 7 locations indicated by (A), and 6 locations indicated by (B).

Note

• Weld locations (B) in the figure indicate the same locations.

2. When removing the wheel apron panel (front), the frame reinforcement may interfere and make removal

difficult. Therefore, drill the 2 locations indicated by (C) and then open the frame reinforcement outward.

105mm

110mm

9

7

CUT-AND-JOIN LOCATION FOR
APRON REINFORCEMENT (LOWER)

CUT-AND-JOIN LOCATION FOR
APRON REINFORCEMENT (UPPER)

{4.13in}

{4.33in}

DPE0980B061

09–80B–14

BODY STRUCTURE [PANEL REPLACEMENT]

End Of Sie

WHEEL APRON PANEL (FRONT) INSTALLATION

DPE098053210B02

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.
2. Drill holes for plug welds before installing new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.

(B)6

(C)1

(C)1

(B)6

(A)4

(A)3

FRAME REINFORCEMENT

WHEEL APRON PANEL (FRONT)

DPE0980B058