Defender (1999-2002). Manual — part 5
GENERAL SPECIFICATION DATA
3
INFORMATION
FUEL SYSTEM - Td5
Type
Direct injection from pressure regulated supply with
. . . . . . . . . . . . . . . . . . . . .
cooled return flow
Pressure regulator setting
4 bar (58 lbf.in
2
)
. . . . . . . . . . . .
Pump
Electric two stage submersible
. . . . . . . . . . . . . . . . . . . .
Pump output
Low pressure
30 l/h (6.6 gal/h) at 0.5 bar (7.25 lbf.in
2
)
. . . . . . . . . . . . . . ..
High pressure
180 l/h (39.6 gal/h) at 4 bar (58 lbf.in
2
)
. . . . . . . . . . . . . . ..
Max consumption
30 l/h (6.6 gal/h)
. . . . . . . . . . . . . . . .
Injectors
Electronic unit injectors
. . . . . . . . . . . . . . . . . . ...
Injector normal operating pressure
1500 bar (21750 lbf.in
2
)
. . . . . . . . ..
Filter
In-line canister filter/water separator with water
. . . . . . . . . . . . . . . . . . . . .
detection
COOLING SYSTEM - Td5
Type
Pressurised spill return partial flow, thermostatically
. . . . . . . . . . . . . . . . . . . . .
controlled
Cooling fans
11 blade axial flow on viscous coupling and 11 blade
. . . . . . . . . . . . . . . . . .
axial flow electric
Electric cooling fan switching points
On
Vehicle speeds of 50 mph (80 km/h) and below while
. . . . . . . . . . . . . . . . . . ...
ambient temperature is 28
°
C (82
°
F) or above
Off
Vehicle speeds of 62.5 mph (100 km/h) and above or
. . . . . . . . . . . . . . . . . . ...
ambient temperatures of 25
°
C (77
°
F) and below
Coolant pump
Centrifugal impeller, belt driven from crankshaft
. . . . . . . . . . . . . . . . ...
Thermostat
Waxstat with pressure relief valve
. . . . . . . . . . . . . . . . . ...
Thermostat opening temperature
Initial opening
82
°
C (179
°
F)
. . . . . . . . . . . . . . ..
Fully open
96
°
C (204
°
F)
. . . . . . . . . . . . . . . ...
Expansion tank cap relief valve operating pressure
1.4 bar (20.3 lbf.in
2
)
. . .
CLUTCH - Td5
Type
Diaphragm spring, hydraulically operated with
. . . . . . . . . . . . . . . . . . . . .
self-centering pre-loaded release bearing
Drive plate diameter
267 mm
. . . . . . . . . . . . . . .
Pressure plate diameter
270 mm
. . . . . . . . . . . . ...
04
GENERAL SPECIFICATION DATA
4
INFORMATION
TRANSMISSION - Td5
Main gearbox
Type R380
Single helical constant mesh
. . . . . . . . . . . . . . . . . ...
Speeds
5 forward, 1 reverse, all synchromesh
. . . . . . . . . . . . . . . . . . . .
Transfer box
Type LT230TE
Two speed reduction on main gearbox output. Front
. . . . . . . . . . . . . . . . .
and rear drive permanently engaged via a lockable
differential
Rear axle
Type
Spiral bevel, fully floating shafts
. . . . . . . . . . . . . . . . . . . . .
Ratio
3.54:1
. . . . . . . . . . . . . . . . . . . . .
Front axle
Type
Spiral bevel, enclosed constant velocity joints, fully
. . . . . . . . . . . . . . . . . . . . .
floating shafts, 32
°
angularity of universal joint on full
lock
Ratio
3.54:1
. . . . . . . . . . . . . . . . . . . . .
Propeller shafts
Type, front and rear
Tubular 51 mm dia.
. . . . . . . . . . . . . . ..
Universal joints
Open type Hookes O3EHD
. . . . . . . . . . . . . . . . .
GENERAL SPECIFICATION DATA
5
INFORMATION
STEERING
Power steering box
Make/type
Adwest Varamatic - worm and roller box
. . . . . . . . . . . . . . . . . .
Ratio
Variable: straight ahead 19.3:1 on lock 14.3:1
. . . . . . . . . . . . . . . . . . . . .
Steering wheel turns, lock-to-lock
3.375
. . . . . . . . .
Steering pump
Make/type
Hobourn-Eaton series 500
. . . . . . . . . . . . . . . . . .
Steering geometry
Steering wheel diameter
412 mm (16.22 in)
. . . . . . . . . . . . ..
Toe-out measurement
0 to 2 mm toe out
. . . . . . . . . . . . . ..
Toe-out included angle
0
°
to 0
°
20’
. . . . . . . . . . . . . .
Camber angle
0
°
*
. . . . . . . . . . . . . . . . ..
Castor angle
3
°
*
. . . . . . . . . . . . . . . . . .
Swivel pin inclination static
7
°
*
. . . . . . . . . . . ...
* Check with vehicle on level ground, in unladen
condition and five gallons of fuel. Rock the front of the
vehicle up and down to allow it to take up a normal
static position.
Turning circle between kerbs
90 models:
265/75 x 16 tyres
12,65 m (41.5 ft)
. . . . . . . . . . . . . . . ..
All other tyres
11,70 m (38.4 ft)
. . . . . . . . . . . . . . . . ...
110 models:
750 x 16 tyres
13,41 m (44 ft)
. . . . . . . . . . . . . . . . ..
130 models:
750 x 16 tyres
15,24 m (50 ft)
. . . . . . . . . . . . . . . . ..
04
GENERAL SPECIFICATION DATA
6
INFORMATION
SUSPENSION
Type
Coil springs controlled by telescopic dampers front
. . . . . . . . . . . . . . . . . . . . .
and rear.
Front
Transverse location of axle by Panhard rod, and fore
. . . . . . . . . . . . . . . . . . . . .
and aft location by two radius arms. Anti-roll bar fitted
as standard on 90 models with 265/75 tyres and 130
models.
Rear
Fore and aft movement inhibited by two tubular trailing
. . . . . . . . . . . . . . . . . . . . .
links. Lateral location of axle by a centrally positioned
’A’ frame, upperlink assembly, bolted at the apex to a
ball joint mounting. Anti-roll bar fitted as standard on
90 models with 265/75 tyres, 110 models with self
levelling unit, and 130 models.
ROAD SPRING DATA
90 (2400 Kg)
Part No.
Colour Code
Front - Driver’s side
NRC 9446
Blue/green
Front - Passenger side
NRC 9447
Blue/yellow
Rear - Driver’s side
NRC 9448
Blue/red
Rear - Passenger side
NRC 9449
Yellow/white
90 (2550 Kg)
Front - Driver’s side
NRC 9446
Blue/green
Front - passenger side
NRC 9447
Blue/yellow
Rear - Driver’s side
NRC 9462
Green/yellow/red
Rear - Passenger side
NRC 9463
Green/yellow/white
110 (3050 Kg)
Front - both sides
NRC 8045
Yellow/yellow
Rear - both sides
NRC 6904
Red/green
110 Levelled (2950 Kg)
Front - both sides
NRC 8045
Yellow/yellow
Rear - both sides
NRC 7000
Green/white
110 (3400 Kg)
Front - both sides
NRC 8045
Yellow/yellow
Rear - both sides
NRC 6904
Red/green
Rear helper springs - both sides
RRC 3266
No colour code
110 (3600 Kg)
Front - Driver’s side
NRC 9448
Blue/red
Front - passenger side
NRC 9449
Yellow/white
Rear - both sides
NRC 6904
Red/green
Rear helper springs - both sides
RRC 3226
No colour code
130 (3500 Kg)
Front - driver’s side
NRC 9448
Blue/red
Front - passenger side
NRC 9449
Yellow/white
Rear - driver’s side
NRC 6389
Red/red
Rear - passenger side
NRC 6904
Red/green
Front/rear helper springs - both sides
RRC 3266
No colour code
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