Defender. Manual — part 132
Accessory Drive - 2.4L Duratorq-TDCi HPCR (103kW/140PS) - Puma -
Accessory Drive Belt Idler Pulley
Removal and Installation
Removal
1. Disconnect the battery ground cable.
For additional information, refer to:
Battery Disconnect and
Connect
(414-01 Battery, Mounting and Cables, General
Procedures).
2. Remove the cooling fan.
For additional information, refer to:
Cooling Fan
(303-03
Engine Cooling - 2.4L Duratorq-TDCi HPCR (103kW/140PS) -
Puma, Removal and Installation).
3. Release the tension from the accessory drive belt.
Rotate the accessory drive belt tensioner clockwise.
4. Remove the accessory drive belt idler pulley.
Installation
1. To install, reverse the removal procedure.
Clean the component mating faces.
Tighten the bolt to 48 Nm (35 lb.ft).
2. Connect the battery ground cable.
For additional information, refer to:
Battery Connect
(414-01
Battery, Mounting and Cables, General Procedures).
Accessory Drive - 2.4L Duratorq-TDCi HPCR (103kW/140PS) - Puma -
Accessory Drive Belt Tensioner
Removal and Installation
Removal
1. Disconnect the battery ground cable.
For additional information, refer to:
Battery Disconnect and
Connect
(414-01 Battery, Mounting and Cables, General
Procedures).
2. Remove the cooling fan.
For additional information, refer to:
Cooling Fan
(303-03
Engine Cooling - 2.4L Duratorq-TDCi HPCR (103kW/140PS) -
Puma, Removal and Installation).
3. Release the tension from the accessory drive belt.
Rotate the accessory drive belt tensioner clockwise.
4. Remove the accessory drive belt tensioner.
Remove the bolt.
Installation
1. To install, reverse the removal procedure.
Clean the component mating faces.
Tighten the bolt to 25 Nm (18 lb.ft).
2. Connect the battery ground cable.
For additional information, refer to:
Battery Connect
(414-01
Battery, Mounting and Cables, General Procedures).
Accessory Drive - 2.4L Duratorq-TDCi HPCR (103kW/140PS) - Puma -
Accessory Drive Component Bracket
Removal and Installation
Removal
1. Disconnect the battery ground cable.
For additional information, refer to:
Battery Disconnect and
Connect
(414-01 Battery, Mounting and Cables, General
Procedures).
2. Remove the accessory drive belt.
For additional information, refer to:
Accessory Drive Belt
(303-05 Accessory Drive - 2.4L Duratorq-TDCi HPCR
(103kW/140PS) - Puma, Removal and Installation).
3. Remove the engine cover
1. Remove the 2 bolts
4. Remove the engine lifting bracket.
Remove the 3 bolts.
5. NOTE: The generator upper bolt can only be removed when
the generator has been released from the accessory drive
component bracket.
Release the generator.
Remove the 3 bolts.
6. Remove the accessory drive component bracket.
6. Remove the accessory drive component bracket.
Remove the 5 bolts.
Installation
1. Install the accessory drive component bracket.
Tighten the 5 bolts to 48 Nm (35 lb.ft).
2. NOTE: The generator upper bolt must be installed before
the generator is installed to the accessory drive component
bracket.
Install the generator.
Tighten the 3 bolts to 48 Nm (35 lb.ft).
3. Install the engine lifting bracket.
Tighten the 3 bolts to 10 Nm (7 lb.ft).
4. Install the engine cover.
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