Defender. Manual — part 102

37.

CAUTION: Install new cylinder head bolts.

• NOTE: Clean the component mating face.

Install the cylinder head.

Tighten the bolts in the sequence shown in six stages.

Stage 1: Tighten bolts 1 through 10 to 20 Nm.

Stage 2: Tighten bolts 11 through 18 to 10 Nm.

Stage 3: Tighten bolts 1 through 10 to 40 Nm.

Stage 4: Tighten bolts 11 through 18 to 20 Nm.

Stage 5: Tighten bolts 1 through 10 to 180 degrees.

Stage 6: Tighten bolts 11 through 18 to 180 degrees.

Stage 7: Tighten the M6 bolt to 10 Nm (7 lb.ft).

38. NOTE: Clean the component mating face.

Apply a 2.5 mm (0.1 inches) diameter bead of the specified

sealant to the cylinder head.

39. NOTE: Clean the component mating faces.

39. NOTE: Clean the component mating faces.

Install the camshafts.

Lubricate the camshaft journals and the camshaft lobes

with clean engine oil.

40. NOTE: Tighten the bolts in the sequence shown in two

stages.

Install the camshaft carrier.

Stage 1: Tighten bolts 1 through 22 to 23 Nm.

Stage 2: Tighten bolts 23 through 25 to 10 Nm.

41. Using suitable 6 mm bar, lock the camshaft sprockets.

41. Using suitable 6 mm bar, lock the camshaft sprockets.

Loosely install the camshaft sprocket bolts.

42. CAUTIONS:

New bolts must be installed.

Tighten the bolts in the stages shown.

• NOTE: Lubricate the rocker shafts with clean engine oil.

• NOTE: The oil supply holes in the rocker shafts must point

down.

Install the rocker shafts.

Stage 1: Tighten the bolts to 13 Nm (10 lb.ft).

Stage 2: 45 degrees.

43. Install the fuel injection pump.

Tighten the bolts to 22 Nm (16 lb.ft).

44. NOTE: Do not tighten the bolts at this stage.

44. NOTE: Do not tighten the bolts at this stage.

Install the fuel injection pump sprocket.

Loosely install the bolts.

45.

CAUTION: Make sure the colored links align to the

timing marks. Failure to follow this instruction may result in

damage to the vehicle.

Install the timing chain.

CAUTION: Make sure the timing chain tensioner is