Defender. Manual — part 286
Item
Part Number
Description
19.
-
Door assemblies
Item
Part Number
Description
20.
-
Roof
Body Repairs - Corrosion Protection - Corrosion Protection
Description and Operation
APPROVED MATERIALS
Joint types
Item
Part Number
Description
1.
-
Between bolted panels
2.
-
Between bolted panel edges
3.
-
Between spot welded panels
4.
-
Between spot welded panel edges
5.
-
Between bonded panels
6.
-
Between bonded panel edges
7.
-
Clinch joints (type a)
8.
-
Clinch joints (type b)
9.
-
Clinch joints (type c)
10.
-
Gaps between panels (type a)
11.
-
Gaps between panels (type b)
12.
-
Lap joint
DESCRIPTION USAGE
SUPPLIER
PART
NUMBER
CAVITY WAXES
Inner cavity wax (transparent)
3M
(08909,
08919,
08929)
Inner cavity wax (amber)
3M
(08901,
08911,
08921)
Cavity wax
Croda
(PW57)
ENGINE BAY WAXES/LACQUERS
Atrolan engine bay wax and cosmetic wax
Astors
DA3243/1
Engine bay cosmetic wax/lacquer
Croda
PW197
Engine bay cosmetic wax/lacquer
Dinal
4010
MISCELLANEOUS MATERIALS
Flexible parts repair - rubber modified polypropylene parts
3M
(05900)
Aerosol Auto adhesive (trim) - impact adhesive for trim parts
3M
(08080)
Water shedder repair
Tereson
Sound dampening foam
Gurit
Essex
Betacore
7999
SEAM SEALERS
Body caulking - type (b) gaps between panels
3M
08568
Drip Chek Clear - bolted, spot welded and bonded panel edges; type (a) and (b), gaps
between panels; type (c) clinch joints
3M
08401
Drip Chek Heavy - type (b), gaps between panels; type (c) clinch joints
3M
08531
Flexseal Polyurethane Seam Sealer - bolted, spot welded and bonded panel edges; type (a)
and (b), gaps between panels; type (c) clinch joints
3M
(08684,
08689,
08694)
Polyurethane Sealer (sachet)
3M
(08703,
08783,
08788)
Sprayable sealer - type 12 lap joints
3M
(08800,
08823)
Super seam sealer - type 12 lap joints
3M
(08357)
Weld Thru Sealer - between spot welded panels
3M
(08625)
Betafill Clinch and Brushable Sealer (Black, Grey, White)
Gurit
Essex
10211/15/20
Clinch joint and underbody coating (Grey, Beige)
Gurit
Essex
(10101,
10707)
Leak-Chek Clear - between bolted panels; spot welded and bonded panel edges; type (c) clinch
joints
Kent
industries
(10075)
Putty - type (a) and (b) gaps between panels
Kent
industries
Polyurethane seam sealer - between bolted panels, spot welded and bonded panel edges; type
(a) and (b), gaps between panels
PPG
(6500)
Polyurethane seam sealer - between bolted panels, spot welded and bonded panel edges; type
(a) and (b), gaps between panels
Teroson
92
Terolan Light seam sealer - bolted, spot welded and bonded panel edges; type (a) and (b),
gaps between panels; between bonded panels; type (c) clinch joints
Teroson
Terosan Special Brushable Seam sealer - lap joints 12
Teroson
Terostat Sprayable seam sealer - bolted, spot welded and bonded panel edges; type (a) and
(b), gaps between panels
Teroson
9320
Terostat 1K PU seam sealer (SE20) - type (a) and (b), gaps between panels , spot welded and
bonded panel edges;
Teroson
Sealing compound - bolted, spot welded and bonded panel edges; type (b), gaps between
panels
Wurths
8901001/-/6
STRUCTURAL ADHESIVES
Automotive structural adhesive - between bonded panels; type 5 and 7
3M
08122
Two part structural Epoxy - between bonded and spot welded panels; type (a) clinch joints
Ciba Geigy XB5106/7
UNDERBODY SEALERS
Body Schutz
3M
08861
Spray Schutz
3M
08877
Crodapol Brushable Sealer
Croda
PV75
Terotex Underseal (CP02)
Terosan
9320
UNDERBODY WAXES
Stone chip coating (smooth)
3M
08158/9
Underbody wax
Croda
PW61
Underbody wax
Dinol
Tectacote
205
WELD-THRU PRIMERS
Weld-thru coating
3M
05913
Zinc spray
3M
09113
Zinc rich primer
ICI
P-565 634
APPLICATION EQUIPMENT
SATA Schutz Gun Model UBE
Specifications
Air consumption
200 litres/min (7 ft!/min) @ 45 psi
Weight
660 grams (23.3 oz)
Manufactured and supplied by:
Sata Gmbh
Minden Industrial Ltd.
16 Greyfriars Road
Moreton Hall
Bury St. Edmunds
Suffolk IP32 7DX
Tel. (01284) 760791
The Sata Schutz Gun is approved for the re-treatment of vehicle underbody areas with protective coatings as supplied in
1-litre (1.76pt.), purpose-designed, 'one-way' containers. The screw thread fitting (female on the gun) will fit most
Schutz-type packs.
• NOTE: Always clean gun after use with the appropriate solvent.
Full operating details are supplied with the equipment.
Sata HKD1 Wax Injection Equipment
The Sata HKD1 is approved by Land Rover for use in all cavity wax re-treatment operations. The equipment comprises
a high quality forged gun with 1-litre capacity pressure feed container, a flexible nylon lance, 1100 mm (43.3 in) straight
steel lance and hooked wand lance. A quick-change coupling is a standard fitting to enable lances to be easily
interchanged. The lances each have their own spray pattern characteristics to suit the type of box section to be treated.
The Sata HKD1 is covered by a 12 month warranty. All replacement parts and service are obtainable from the suppliers.
Cooper Pegler Falcon Junior Pneumatic (Airless)
Manufacturer and supplier:
Cooper Pegler and Co. Ltd.
Burgess Hill
Sussex RH15 9LA
Tel. 04 446 42526
Intended primarily for applying transit wax, the Falcon Junior pneumatic sprayer has a 5-litre (1 gal.) container with
integral hand pump. This high quality unit provides a simple and effective means of wax spraying without the need for
compressed air or additional services.
A selection of nozzles, lances and hoses together with a trigger valve assembly incorporating a filter enable the sprayer
to be used in a variety of applications. These include general maintenance, wax injection and paint application. All parts
are fully replaceable and include a wide range of nozzle configurations.
The Falcon Junior is fitted with Viton seals and is guaranteed for 12 months.
3M Application Equipment
Manufacturer:
3M UK PLC
Automotive Trades Group
3M House
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