Frelander 2. Manual — part 385

Exhaust System - TD4 2.2L Diesel - Catalytic ConverterVehicles With: Diesel
Particulate Filter (DPF)

Removal and Installation

Special Tool(s)

310-121
W rench, H02S

Removal

1.

WARNING: Make sure to support the vehicle with axle

stands.

Raise the vehicle on a lift.

1.

Remove the engine cover.

Refer to:

Engine Cover - TD4 2.2L Diesel

(501-05 Interior Trim and

Ornamentation, Removal and Installation).

2.

3.

4.

Remove the engine undershield.

Refer to:

Engine Undershield

(501-02 Front End Body Panels,

Removal and Installation).

5.

Remove the DPF.

Refer to:

Diesel Particulate Filter (DPF)

(309-00B Exhaust System -

TD4 2.2L Diesel, Removal and Installation).

6.

7. NOTE: Install a new gasket.

7.

8.

CAUTION: Before disconnecting or removing

components, ensure the area around the joint faces
and connections are clean. Plug open connections to
prevent contamination.

Special Tool(s):

310-121

8.

9.

Installation

Apply anti-seize compound to the sensor and pipe union thread.

Refer to:

Specifications

(303-08B Engine Emission Control - TD4 2.2L

Diesel, Specifications).

1.

Install the temperature sensor.

Torque: 35 Nm

2.

Install the HO2S.

Special Tool(s):

310-121

Torque: 45 Nm

3.

4. CAUTIONS:

Make sure that the mating faces are clean and free of foreign

material.

4.

Only tighten the nut finger tight at this stage.

Install the catalyst.

Install the DPF.

Refer to:

Diesel Particulate Filter (DPF)

(309-00B Exhaust System -

TD4 2.2L Diesel, Removal and Installation).

5.

Tighten the nut clamping the catalyst to the turbocharger.

Torque: 10 Nm

6.

Install the engine undershield.

Refer to:

Engine Undershield

(501-02 Front End Body Panels,

Removal and Installation).

7.

Connect the heated oxygen sensor (H02S) electrical connector.

8.

9.

CAUTION: Make sure that the wiring harnesses are correctly

routed.

Connect the temperature sensor electrical connector.

9.

Install the engine cover.

Refer to:

Engine Cover - TD4 2.2L Diesel

(501-05 Interior Trim and

Ornamentation, Removal and Installation).

10.