Frelander 2. Manual — part 217
![](/vehicles/onond/oloi/toor/porang.png)
16.
Installation
Install the lifting brackets and tighten the bolts.
Torque: 10 Nm
1.
2.
CAUTION: Only use a plastic scraper to clean
off the old gasket.
Clean and inspect the cylinder head and cylinder block.
2.
Check cylinder head face for distortion, across the
center and from corner to corner.
Refer to:
Specifications
(303-01B Engine - TD4 2.2L
Diesel, Specifications).
3.
If necessary, select the correct thickness cylinder head gasket.
Refer to:
Cylinder Head Gasket Selection - TD4 2.2L Diesel
(303-00
Engine System - General Information, General Procedures).
4.
5. CAUTIONS:
Make sure that the mating faces are clean and free of foreign
material.
Make sure the locating dowels are installed correctly.
5.
![](/vehicles/onond/oloi/toor/pifoungr.png)
Stage 1:
Stage 2:
Stage 3:
Make sure to install a gasket of the correct thickness
Make sure that the gasket is correctly located.
Install a new cylinder head gasket.
6.
WARNING: This step requires the aid of another technician.
CAUTION: Make sure that the component is correctly located
on the locating dowels.
Install the cylinder head.
6.
7.
CAUTION: Make sure that new cylinder head
bolts are installed.
Tighten the cylinder head bolts in three stages to the
sequence shown.
Torque:
20 Nm
60 Nm
220°
7.
8. CAUTIONS:
Make sure that the mating faces are clean and free of foreign
material.
Lubricate the bearing surfaces with clean engine oil.
Make sure that these components are installed to the noted
removal position.
Install the camshaft roller followers.
8.
Connect the glow plug electrical connectors and secure the harness
to the cylinder head.
9.
Connect and secure the coolant hose.
10.
Install the timing belt rear cover, tighten the bolts.
Torque: 5 Nm
11.
Install the engine RH mount bracket bolts.
Torque:
M12 80 Nm
M10 60 Nm
12.
Install the RH engine mount.
Refer to:
Engine Mount RH
(303-01B Engine - TD4 2.2L Diesel,
Removal and Installation).
13.
Install the thermostat.
14.
Refer to:
Thermostat
(303-03B Engine Cooling - TD4 2.2L Diesel,
Removal and Installation).
Install the camshafts.
Refer to:
Camshafts
(303-01B Engine - TD4 2.2L Diesel, Removal
and Installation).
15.
Install the exhaust manifold.
Refer to:
Exhaust Manifold
(303-01B Engine - TD4 2.2L Diesel,
Removal and Installation).
16.
Connect the battery ground cable and install the cover.
Refer to:
Specifications
(414-00 Battery and Charging System -
General Information, Specifications).
17.
![](/vehicles/onond/oloi/toor/veane.png)
Engine - TD4 2.2L Diesel - Oil Pan
Removal and Installation
Removal
• NOTE: Removal steps in this procedure may contain installation details.
1.
WARNING: Make sure to support the vehicle with axle
stands.
Raise and support the vehicle.
1.
Drain the engine oil.
Refer to:
Engine Oil Draining and Filling
(303-01B Engine - TD4 2.2L
Diesel, General Procedures).
2.
3.
Torque: 9 Nm
4.
For sealant information, refer to the engine specification section.
Refer to:
Specifications
(303-01B Engine - TD4 2.2L Diesel,
Specifications).
5.
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