Discovery 2. Manual — part 705
HEATING AND VENTILATION
REPAIRS
80-15
REPAIRS
Heater control and fan switch
$% 80.10.02
Remove
1. Remove louvre panel assembly.
REPAIRS, Louvre panel assembly - centre
fascia.
2. Release temperature and air distribution cable
abutments from heater control housing and
disconnect inner cables from controls.
3. Disconnect multiplugs from switches.
4. Disconnect multiplug from control illumination.
5. Remove heater control.
6. Remove 3 switches from heater control.
Refit
1. Fit switches to heater control housing.
2. Position heater control assembly and connect
multiplugs to switches and illumination.
3. Connect heater control cables and secure
outer cable abutments to casing.
REPAIRS, Louvre panel assembly - centre
fascia.
Cables - heater control
$% 80.10.06
Remove
1. Driver temperature control and air flow
control cables:Release fixings and lower
fascia fuse box access cover.
2. Passenger temperature control cable:
Remove 4 screws securing glove box, release
catch and remove glove box.
HEATING AND VENTILATION
80-16
REPAIRS
3. Remove louvre panel assembly.
REPAIRS, Louvre panel assembly - centre
fascia.
4. Release control cable abutment from control
housing and disconnect inner cable from
control.
5. Release clip securing control outer cable to
heater case and disconnect inner cable from
flap lever.
6. Remove control cable.
Refit
1. Fit new control cable, connect inner cable to
control and secure abutment to control
housing.
2. Fit other end of inner cable to flap lever.
3. Position control to maximum heat for
temperature control cables or demist for air
flow control cable, hold flap lever in fully closed
position and secure outer cable in clip on
heater casing.
4. Refit louvre panel assembly.
REPAIRS, Louvre panel assembly - centre
fascia.
5. Driver temperature and air flow control
cables: Close fuse access cover and secure
fixings.
6. Passenger temperature control cable: Refit
glove box and secure with bolts.
HEATING AND VENTILATION
REPAIRS
80-17
Servo - recirculation flap
$% 80.10.18
Remove
1. Remove 4 studs securing passenger toe board
and remove toe board.
2. Remove 4 screws securing glove box, release
catch and remove glove box.
3. Remove bolt securing BCM, release BCM from
retaining peg and lower BCM.
4. Remove 2 nuts securing ECU assembly and
lower ECU assembly to gain access to servo
screws.
5. Disconnect multiplug from servo.
6. Remove 2 screws securing servo.
7. Release servo, disconnect operating lever and
remove servo.
HEATING AND VENTILATION
80-18
REPAIRS
Refit
1. Position servo and connect operating lever.
2. Fit and tighten screws securing servo.
3. Connect multiplug to servo.
4. Position ECU assembly, fit and tighten nuts.
5. Position BCM, fit and tighten bolt.
6. Position toe board and secure with studs.
7. Position glove box, fit and tighten screws.
Switch - recirculation control
$% 80.10.21
Remove
1. Remove louvre panel assembly.
REPAIRS, Louvre panel assembly - centre
fascia.
2. Disconnect multiplug from recirculation switch.
3. Remove recirculation switch from heater
control panel.
Refit
1. Fit recirculation switch to heater control panel
and connect multiplug.
2. Fit louvre panel assembly.
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