Discovery 2. Manual — part 654

EXTERIOR FITTINGS

REPAIRS 76-2-15

5. Remove centres of 19 trim clips securing

bumper armature to bumper valance.

6. Remove outers of trim clips.
7. Remove bumper armature from bumper

valance.

8. Release clips and remove rear lamps from

bumper valance.

Refit

1. Fit rear lamps to bumper valance.
2. Fit armature to bumper valance and secure

with trim clip outers.

3. Fit centres to trim clips.
4. With assistance, fit bumper assembly to body.
5. Position plates to rear bumper.
6. Fit and tighten bolts securing rear bumper to

chassis to 45 Nm (33 lbf.ft).

7. Fit 2 clips securing rear lamp harnesses to rear

bumper.

8. Connect multiplugs to rear lamps.

Side finisher - windscreen

$% 76.43.39

Remove

1. Push centres from 3 trim clips securing finisher

to 'A' post.

2. Remove trim clip outers from finisher.
3. Release finisher from 3 spring clips.
4. Remove finisher.

Refit

1. Fit finisher to 'A' post and secure with spring

clips.

2. Fit trim clip outers to finisher.
3. Fit centres to trim clips.

EXTERIOR FITTINGS

76-2-16 REPAIRS

Grille - front - up to 03MY

$% 76.55.03

Remove

1. Remove repeater lamps.

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LIGHTING, REPAIRS, Lamp - front

repeater.

2. Via access hole in wheel arch liners, remove

screws securing headlamp finishers.

3. Remove headlamp finishers from grille.

4. Remove 2 screws securing lower corners of

grille.

5. Remove 3 scrivets and remove grille.

Refit

1. Fit grille and secure with scrivets and screws.
2. Fit headlamp finishers and secure with screws.
3. Fit repeater lamps.

+

LIGHTING, REPAIRS, Lamp - front

repeater.

Grille - front - from 03MY

$% 76.55.03

Remove

1. Remove 3 scrivets securing front grille to

bonnet locking platform.

2. Remove front grille.

NOTE: Do not carry out further dismantling if
component is removed for access only.

3. Remove motif from front grille.

Refit

1. Clean front grille to motif mating face.
2. Fit and secure motif to front grille.
3. Fit front grille and secure with scrivets.

INTERIOR TRIM COMPONENTS

REPAIRS

76-3-1

INTERIOR TRIM COMPONENTS

REPAIRS

Trim casing - tail door speaker

$% 76.13.11

Remove

1. Remove 6 screws securing grille to speaker

trim casing.

2. Remove grille.
3. Remove 4 screws securing trim casing to

speaker assembly.

4. Remove trim casing.

Refit

1. Fit trim casing to speaker assembly and secure

with screws.

2. Fit grille to trim casing and secure with screws.

Trim casing - side - loadspace

$% 76.13.12

Remove

1. Models with third row seats: Remove third

row seat.

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SEATS, REPAIRS, Seat - third row.

2. For LH trim casing: Remove accessory

socket.

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LIGHTING, REPAIRS, Socket -

accessory.

3. Remove 'D' post trim casing.

+

INTERIOR TRIM COMPONENTS,

REPAIRS, Trim casing - 'D' post.

4. Remove screw securing trim cap to trim casing.
5. Release trim cap from trim casing.
6. Models with ICE headphone control panels:

Disconnect multiplug from headphone control
panel and remove trim cap.

7. Partially remove rear door aperture seal.
8. Remove 2 trim clips securing trim casing to

body.

9. Remove access panel.

10. Remove trim clip securing trim casing to lower

'D' post.

INTERIOR TRIM COMPONENTS

76-3-2

REPAIRS

11. Models without third row seats: Remove trim

clip from bottom rear corner of trim casing.

12. Release trim casing to gain access to rear seat

belt reel.

13. Remove bolt securing rear seat belt reel to

body.

14. Remove trim casing.

Refit

1. Position trim casing.
2. Fit rear seat belt reel to body and tighten bolt to

50 Nm (37 lbf.ft).

3. Models without third row seats: Fit trim clip

securing bottom rear corner of trim casing.

4. Fit trim clip securing trim casing to lower 'D'

post.

5. Fit access panel to trim casing.
6. Fit trim clips securing trim casing to body.
7. Fit rear door aperture seal.
8. Models with ICE headphone control panels:

Position trim cap and connect multiplug to
headphone control panel.

9. Fit trim cap to trim casing and secure with

screw.

10. Fit 'D' post trim casing.

+

INTERIOR TRIM COMPONENTS,

REPAIRS, Trim casing - 'D' post.

11. Fit accessory socket.

+

LIGHTING, REPAIRS, Socket -

accessory.

12. Models with third row seats: Fit third row

seat.

+

SEATS, REPAIRS, Seat - third row.

Trim casing - upper - 'B' post

$% 76.13.28

Remove

1. Release front door aperture seal from 'B' post.
2. Release rear door aperture seal from 'B' post.
3. Remove cap from front seat belt lower

anchorage bolt.

4. Remove front seat belt lower anchorage bolt.
5. Feed seat belt through trim casing.
6. Remove trim casing.
7. Remove sound insulation from trim casing.

Refit

1. Fit sound insulation to trim casing.
2. Feed front seat belt through trim casing.
3. Fit front seat belt lower anchorage and tighten

bolt to 32 Nm (24 lbf.ft).

4. Fit cap to front seat belt lower anchorage bolt.
5. Fit trim casing to 'B' post.
6. Fit front door aperture seal to 'B' post.
7. Fit rear door aperture seal to 'B' post.